Skyjack SJ9250 RT ROUGH TERRAIN SCISSORS PARTS MANUAL 167322 AE – PDF DOWNLOAD

PARTS MANUAL SJ9250 RT ROUGH TERRAIN SCISSORS

167322 AE January 2019 ANSI/CSA and KC

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This manual is based on Serial Number(s): SJRT 9250 50 001 153 - 50 999 999

Please refer to the website (www.skyjack.com) for other Serial Numbers, most recent Technical Manuals and USB software.

Skyjack Service Center

Parts & Service (Europe)

3451 Swenson Ave. St. Charles, Illinois, 60174 USA Phone: 630-262-0005 Toll Free: 1-800-275-9522 Fax: 630-262-0006 Email: service@skyjack.com

Unit 1 Maes Y Clawdd Maesbury Road Industrial Estate Oswestry, Shropshire SY10 8NN UK Phone: +44-1691-676-235 Fax: +44-1691-676-238 E-mail: info@skyjackeurope.co.uk

Parts (North America)

Skyjack Brasil

Toll Free: 1-800-965-4626 Toll Free Fax: 1-888-782-4825 E-mail: parts@skyjack.com

Alameda Júpiter, 710 Loteamento American Park Empresarial Indaiatuba, SP, Brasil 13347-653 Tel: +55 19 3936 0132

Skyjack Australia Pty Ltd. Unit 1, 35 Honeycomb Drive Eastern Creek New South Wales 2766 Australia Tel: +61 (0) 2 9854 0700 Fax: +61 (0) 2 9854 0777

Table of Contents Foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Parts Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Method of Listing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Quantities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 How To Order Repair Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Recommended Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Recommended Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Section 1 – Platform Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 1 .1 1 .2

Platform and Hinged Railing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Gate Latch Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

1 .3

Safety D-Ring Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

1 .4 1 .5 1 .6

Powered Extension Platform Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Quick Release Pin Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Powered Ectension Cylinder Mounting Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

1 .7 1 .8 1 .9

Powered Extension Cylinder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Powered Extension Power Unit Assembly A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Powered Extension Power Unit Assembly B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

1 .10 1 .11 1 .12

Power Unit Assembly - Single Extension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Power Unit Assembly - Double Extension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Platform Extension Platform Control Console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

1 .13 1 .14 1 .15 1 .16 1 .17 1 .18 1 .19 1 .20 1 .21 1 .22

Electrical Panel Connection - Platform Extension (ANSI/CSA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Electrical Panel Connection - Platform Extension (KC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Hydraulic Hose Connections - Single Powered Extension Cylinder A . . . . . . . . . . . . . . . . . . . . . . . . 38 Hydraulic Hose Connections - Single Powered Extension Cylinder B . . . . . . . . . . . . . . . . . . . . . . . . 39 Hydraulic Hose Connections - Dual Powered Extension Cylinders A . . . . . . . . . . . . . . . . . . . . . . . . 40 Hydraulic Hose Connections - Dual Powered Extension Cylinder B . . . . . . . . . . . . . . . . . . . . . . . . . 41 Platform Control Console Assembly - Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 Platform Control Console Assembly - Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 Drive/Steer Controller Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 Platform AC Outlet Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Section 2 – Scissor Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 2 .1

Scissor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

2 .2 2 .3

Scissor Arm Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 Scissor Arm Connecting Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

2 .4

Hydraulic Hose Connection - Lift Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

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Lift Cylinder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 Holding Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

2 .7

Holding Valve Assembly with Pressure Switch (KC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

2 .8 2 .9

Electrical Connection - Scissor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 Horn, Light and Beeper Assembly (ANSI/CSA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

2 .10

Horn, Light, Beeper and Transducer Assembly (KC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

2 .11

Scissor Contol Cable Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

Section 3 – Base Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 3 .1

Base Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

3 .2

Tire Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

3 .3 3 .4

Fuel Cabinet Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 Fuel Tank Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

3 .5

Hydraulic/Electrical Cabinet Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

3 .6 3 .7 3 .8 3 .9

Hydraulic Oil Tank Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90 Hydraulic Hose Connections - Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92 Hydraulic Hose Connections - Hydraulic Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94 Cushion Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

3 .10 3 .11 3 .12

Emergency Lowering Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97 Electrical Cabinet Components - Emergency Lowering and Powerdeck . . . . . . . . . . . . . . . . . . . . . . 98 Electrical Connections - Emergency Lowering (ANSI/CSA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100

3 .13 3 .14 3 .15

Electrical Connections - Emergency Lowering and Platform Retraction (KC) . . . . . . . . . . . . . . . . . 102 Motion Control Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104 Auto Reset Brake Manifold Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105

3 .16 3 .17 3 .18

Main Manifold Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106 Electrical Panel Assembly (ANSI/CSA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108 Electrical Panel Assembly (KC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110

3 .19 3 .20

Electrical Harnesses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112 Base Controls Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114

Section 4 – Axle Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115 4 .1 4 .2 4 .3 4 .4 4 .5 4 .6 4 .7 4 .8

Front Axle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116 Front Axle Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120 Steer Cylinder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122 Drive Motor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123 Drive Shaft Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124 Center Drive Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126 Brake Caliper and Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128 Rear Axle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130

Section 5 – Engine Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133 5 .1 5 .2 5 .3 5 .4

Engine Roll-Out Tray Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134 Engine Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .138 Kubota Diesel Engine Assembly (D1305) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140 Kubota Diesel Fuel System (D1305) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146

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Kubota Diesel Engine Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148

5 .6

Air Intake Assembly (Kubota Diesel Engine D1305) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150

5 .7 5 .8

Exhaust Manifold Assembly (Kubota Diesel Engine D1305) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151 Hydraulic Pump Assembly A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152

5 .9

Hydraulic Pump Assembly B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153

5 .10 5 .11

Kubota Dual Fuel Engine Assembly (DF972 EFI) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154 Radiator Kit - Kubota . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158

5 .12

Engine Harnesses (Kubota DF972 EFI Engine) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160

5 .13 5 .14

Air Intake Assembly (Kubota Dual Fuel Engine DF972 EFI) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162 Exhauset Assembly (Kubota Dual Fuel Engine DF9772 EFI) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163

5 .15

Hose Connections (Kubota Dual Fuel Engine DF972 EFI) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164

5 .16

Engine Display Assembly (Kubota Dual Fuel Engine DF972 EFI) . . . . . . . . . . . . . . . . . . . . . . . . . . .168

Section 6 – Optional Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169 6 .1 6 .2

Electrical Panel Connections - Hydraulic Outrigger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170 Hydraulic Hose Connections - Hydraulic Outrigger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172

6 .3 6 .4 6 .5

Outrigger Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174 Outrigger Cylinder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176 Outrigger Manifold Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177

6 .6 6 .7

Outrigger/Hydraulic Generator Control Console Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178 3500 W Generator and Oil Cooler Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180

6 .8 6 .9 6 .10

Hydraulic Hose Connections - 3500 W Hydraulic Generator and Oil Cooler . . . . . . . . . . . . . . . . . . 182 Air Hose to Platform Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184 Cold Start Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185

6 .11 6 .12 6 .13

Gate Hand Rail Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186 Telematics - ZTR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187 Positive Air Shut Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188

6 .14 6 .15 6 .16 6 .17

Material Handling Stand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190 Tool Caddy Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192 Elevate Telematics - Rework . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196 Elevate Telematics - Ready . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198

Section 7 – Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201 7 .1 7 .2 7 .3 7 .4 7 .5 7 .6

Label Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203 Labels - Left and Right Sides . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204 Labels - Front and Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206 Labels - Hydraulic Outriggers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207 Labels - Miscellaneous . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208 Labels - Control Consoles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210

Section 8 – Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213 8 .1

Fluids Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214

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Foreword General The information contained in this manual is designed to aid the user in locating and identifying replacement parts. Component parts of various assemblies and subassemblies comprising the work platform are illustrated and accompanied by a descriptive parts list.

Exploded drawings are used to show relative location of component parts in disassembly order. If a part cannot be found in this manual, contact your local Skyjack Parts Department for assistance.

Parts Ordering Information When ordering replacement parts, the complete part number and description should be used to ensure proper identification and delivery of the desired item.

This complete identification should also be used when requesting equipment information.

Method of Listing Parts are listed in order according to the reference number shown in the illustration, followed by a full description based upon the “NOUN FIRST” method.

That is, the noun name of the part is listed first, then the modifying description information which serves to specifically identify the item. For example: PIN, Clevis.

Assemblies at the beginning of a parts list may be identified with a reference letter: A, B, C, etc. These letters are used to identify different configurations of the assembly. Individual parts in these lists have corresponding letters after their description to identify which assembly it is used in. If a part does not have a reference letter, it is used in all of the assemblies.

Bullets (•) are used to show the assembly structure, or parent/child relationship. A part listed at the beginning of the parts list without a bullet before the description is the main assembly, and all of the parts below it with one bullet are the subcomponent parts of that assembly. Two bullets denote a subcomponent of a subcomponent, etc.

Example: Main Assembly A •

Part 1 (subcomponent of Main Assembly A)

•

Part 2 (subcomponent of Main Assembly A)

•

•

Part 3 (subcomponent of Part 2)

Quantities The quantities required to complete the assembly are given for each part. If the quantity is (AR), it is understood that the quantity may vary when the machine is equipped with certain options. Order quantity as needed.

How To Order Repair Parts 1 . Address all orders to your local SKYJACK dealer.

2 . Specify model and serial number of the work platform (found on the serial number plate).

3 . List the quantity needed.

4 . List the length needed (if it is a bulk item).

5 . List the part number and description as shown in this manual for each item.

6 . Show the billing and shipping address and the name of the individual, if possible.

7 . Suggest the best routing.

Customer: Dealer: Model Number: Serial Number: Date Purchased:

USE ONLY SKYJACK AUTHORIZED REPLACEMENT PARTS! SJ9250 RT

167322 AE

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Notes

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SJ9250 RT

Section 1 – Platform Related Parts Platform and Hinged Railing Assembly

1 .1

Powered Extension Platform Assembly

Platform Extension 1 .4

1 .12 Platform Control

Console

Safety D-Ring 1 .3 Assembly

Platform Control 1 .20 Console Assembly -

1 .19

Hardware

1 .2

1 .5

Quick Release Pin Assemblies

1 .10

Power Unit Assembly Single Extension

Powered Extension 1 .7 Cylinder Assembly

1 .11

Power Unit Assembly Double Extension

Powered Extension Power 1 .8 Unit Assembly A

1 .13 Connection - Platform

1 .9

Powered Extension Cylinder Mounting Assemblies

Powered Extension Power Unit Assembly B

SJ9250 RT

Hydraulic Hose Connections 1 .15 - Single Powered Extension

Drive/Steer 1 .21 Controller Assembly

1 .6

Gate Latch Assembly

Electrical Panel Extension (ANSI/CSA) 1 .14

Cylinder A Hydraulic Hose Connections 1 .16 - Single Powered Extension Cylinder B Hydraulic Hose Connections 1 .17 - Dual Powered Extension Cylinders A Hydraulic Hose Connections 1 .18 - Dual Powered Extension

Cylinder B

Electrical Panel Connection Platform AC Outlet 1 .22 - Platform Extension (KC) Assembly 167322 AE

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1 .1 Platform and Hinged Railing Assembly A, B - D-Ring Anchor Points

13 7 11 8

10

9

14

12

4

4

5

6

11

3

29 L 15 2

16

3

27

17

22

18 19 1 20 12 1 21

25

28

22

23

M10698AE

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SJ9250 RT

1 .1 Platform and Hinged Railing Assembly Index No .

Skyjack Part No .

Qty .

Description

NOTE: Part Numbers followed by a “DG” indicate dark grey painted parts.

A

-

-

B

-

-

C

-

-

D

-

-

1

116735DG 209224DG (Ref.)

1 1 -

116719 208006 208009 116721 108060 108060 132814 132816 103865 103984 103996 124547 134355 115649 113164 (Ref.)

2 1 2 1 1 2 1 1 2 2 2 1 1 1 1

13 14

104183 106915 103885 103984 103550 103996 116720 108060 108060 116717 208007 208008 116724 116722

54” 2 4 4 AR AR 1 1 2 2 1 2 1 1

-

-

2 3

4

5

6 7 8 9

10 11

12

SJ9250 RT

HINGED RAILING (One extension platform) (D-Ring Anchor Points) (For Model 9250 with serial number 50 020 073 and below) HINGED RAILING (Two extension platforms) (D-Ring Anchor Points) (For Model 9250 with serial number 50 020 073 and below) HINGED RAILING (One extension platform) (Railing Anchor Points) (For Model 9250 with serial number 50 020 074 and above) HINGED RAILING (Two extension platforms) (Railing Anchor Points) (For Model 9250 with serial number 50 020 074 and above) WELDMENT, Main platform, A, B WELDMENT, Main platform, C, D RING KIT, Safety, A, B (For components, refer to Section 1.3 Safety D-Ring Assembly) RAILING, Lower side, A, B RAILING, Lower side (End Rail Side), C RAILING, Lower side (Control Box Side), C, D RAILING, Upper (End Rail Side), A, C RAILING, Upper (Control Box Side), A, C RAILING, Upper side, B, D CONTROL CONSOLE SUPPORT ASSEMBLY • WELDMENT, Control console mount • BOLT, Hex head (5/16”-18 x 2”, Grade 5) • NUT, Lock (5/16”-18, Grade 5) • WASHER, Flat (5/16”) • QUICK RELEASE PIN ASSEMBLY (small loop) • Screw, Flat head machine (1/2”-20 x 3/4”) • NUT, Hex nylon lock (1/2”-20, Grade 5) CLAMP, Cable PIN, Locking (For components, refer to Section 1.5 Quick Release Pin Assemblies) PAD, Entry insulation (with half gate) RAILING, Gate entry top (half gate) BOLT, Hex head (5/16”-18 x 2”) NUT, Lock (5/16”-18) WASHER, Nylon shoulder pad, A, B WASHER, Flat (5/16”), C, D RAILING, Upper (End Rail Side), A, C RAILING, Upper (Control Box Side), A, C RAILING, Upper side, B, D RAILING, Lower side, A, B RAILING, Lower side (End Rail Side), C RAILING, Lower side (Control Box Side), C, D RAILING, Upper end, A, C RAILING, Lower end, A, C

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1 .1 Platform and Hinged Railing Assembly C, D - Railing Anchor Points

7

13 11 8 10

30

9 14 4 12

4 5 L

3

11 29

32 15 16

31 3

17

27 18 26 33

20

12

34 35

34

1

31

19 25

20

35

28

21

23 22

M208002AB

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SJ9250 RT

1 .1 Platform and Hinged Railing Assembly Index No .

Skyjack Part No .

Qty .

15 16

25

107614 104625 138464 103978 108575 117290 209527 103632 117289 119941 119943 119945 (Ref.)

AR AR AR AR AR 2 4 AR 2 2 2 8 -

26 27 28 29

110693 100702 117291 (Ref.)

2 AR 2 1

30 31 32 33 34 35 L

103995 103874 103914 103873 103472 104606 (Ref.)

2 AR 2 12 AR AR -

17 18 19 20 21 22 23

SJ9250 RT

Description

PLATE, Railing retainer SCREW, Set (3/8”-16 x 5/8”), A, B BOLT, Hex Head (3/8”-16 x 5/8”), C, D NUT, Hex (3/8”-16), A, B NUT, Hex Head Jam (3/8”-16 Gr. 5), C, D GATE, Half (Hinged) HINGE, Spring return BOLT, Self-tapping (1/4”-14 x 3/4”) GATE, Bottom (Hinged) STRIP, Door sweep, rubber (KC) CLAMP, Aluminium door sweep (KC) RIVET, Pop (KC) LATCH ASSEMBLY (For components, refer to Section 1.2 Gate Latch Assembly) STOP, Latch CAP, Tube end GATE, Full (Hinged) AC OUTLET ASSEMBLY (For components, refer to Section 1.22 Platform AC Outlet Assembly) WASHER. Lock (1/4”), C BOLT, Hex Head (3/8”-16 x 2-3/4” Gr. 5), C, D BOLT, Hex Head (3/8”-16 x 3-3/4” Gr. 5), C BOLT, Hex Head (3/8”-16 x 2-1/2” Gr. 5), C, D WASHER, Flat (3/8”), C, D NUT, Lock (3/8”-16 Gr. 5 Nylon), C, D LABELS (For components, refer to Section 7.1 Label Kits)

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