Skyjack SJ9250 RT ROUGH TERRAIN SCISSORS PARTS MANUAL 163758AD – PDF DOWNLOAD

PARTS MANUAL (ANSI/CSA & KC)

ROUGH TERRAIN SCISSORS MODELS SJ9250 RT

163758AD February 2014

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This manual is based on Serial Number(s): SJRT 9250 50 001 024 to 50 001 120

Please refer to the website (www.skyjack.com) for older Serial Numbers.

Skyjack Service Center

Parts & Service (Europe)

3451 Swenson Ave. St. Charles, Illinois, 60174 USA Phone: 630-262-0005 Toll Free: 1-800-275-9522 Fax: 630-262-0006 Email: service@skyjack.com

Unit 1 Maes Y Clawdd Maesbury Road Industrial Estate Oswestry, Shropshire SY10 8NN UK Phone: +44-1691-676-235 Fax: +44-1691-676-238 E-mail: info@skyjackeurope.co.uk

Parts (North America)

Skyjack Brasil

Toll Free: 1-800-965-4626 Toll Free Fax: 1-888-782-4825 E-mail: parts@skyjack.com

Alameda Júpiter, 710 Loteamento American Park Empresarial Indaiatuba, SP, Brasil 13347-653 Tel: +55 19 3936 0132

Skyjack Australia Pty Ltd. 4 Coates Place Wetherill Park New South Wales 2164 Australia Tel: +61 (0) 28786 3200 Fax: +61(0) 28786 3222

Full-Size Rough Terrain Series Parts Manual

General The information contained in this section is designed to aid the user in locating and identifying replacement parts. Component parts of various assemblies and subassemblies comprising the work platform are illustrated and accompanied by a descriptive parts list.

Exploded drawings are used to show relative location of component parts in disassembly order. If a part cannot be found in this section, order by work platform model number and serial number, giving a complete description of the part.

an index number initially starts with the letter “K”, for example “K1”, means it’s a kit. Any item(s) included in a kit will not have an index number.

Quantities (Units Per Assembly) The quantities of each part that are required to complete the assembly. If quantity is (AR), it is understood that the quantity may vary when machine is equipped with certain options. Order quantity as needed.

Hardware Parts Ordering Information When ordering replacement parts, the complete part number and description should be used to ensure proper identification and delivery of the desired item.

This complete identification should also be used when requesting equipment information.

Standard screws, washers, nuts, etc. are not identified by a reference number. These parts are known as COMMON HARDWARE items and appear indented under the major items with which they are used. They should be ordered separately as listed, since they are not component parts of the pieces they attach to.

Method of Listing

How To Order Repair Parts

Parts are listed in order according to the reference number shown in the illustration, followed by a full description based upon the “NOUN FIRST” method.

That is, the noun name of the part is listed first, then the modifying description information which serves to specifically identify the item. For example: PIN, Clevis.

Assemblies or groups are shown at the beginning of a parts list and are identified with the letter references A, B, C, etc. Individual parts in these lists have corresponding letters after their description to identify which assembly or group it is used in. Individual parts without identifying letters are used in all the assemblies or group shown at the beginning of the parts list. Descriptions preceded with an (•) indicates a serviceable component or attaching hardware for the higher level assembly. If

1. Address all orders to your local SKYJACK dealer.

2. Specify model and serial number of the work platform (found on the serial number plate).

3. List the quantity needed.

4. List the length needed (if bulk item).

5. List the part number and description as shown in this manual for each item.

6. Show billing and shipping address and name of individual if possible.

7. Suggest best routing.

CUSTOMER___________________________________________________________________ DEALER______________________________________________________________________ MODEL NUMBER ______________________________________________________________ SERIAL NUMBER ______________________________________________________________ DATE PURCHASED ____________________________________________________________

Use Only Skyjack Authorized Replacement Parts!

Table Of Contents 1.0 Platform Related Parts 1.1 Platform and Hinged Railing Assembly ................................................................................................. 8 1.2 Gate Latch Assembly ........................................................................................................................... 13 1.3 Powered Extension Platform Assembly ............................................................................................... 14 1.4 Quick Release Pin Assemblies............................................................................................................. 16 1.5 Powered Extension Cylinder Mounting Assembly ............................................................................... 18 1.6 Powered Extension Cylinder Assembly ............................................................................................... 19 1.7 Powered Extension Power Unit Assembly ........................................................................................... 20 1.8 Platform Extension Platform Control Console ..................................................................................... 22 1.9 Electrical Panel Connection - Platform Extension (ANSI/CSA) ........................................................... 24 1.10 Electrical Panel Connection - Platform Extension (KC) ..................................................................... 26 1.11 Safety D-Ring Assembly..................................................................................................................... 29 1.12 Hydraulic Hose Connection - Single Powered Extension Cylinder ................................................... 30 1.13 Hydraulic Hose Connection - Dual Powered Extension Cylinders .................................................... 31 1.14 Platform Control Console Assembly - Hardware ............................................................................... 32 1.15 Platform Control Console Assembly - Switches ................................................................................ 34 1.16 Drive/Steer Controller Assembly ........................................................................................................ 36

2.0 Scissor Related Parts 2.1 Scissor Assembly ................................................................................................................................. 40 2.2 Scissor Arm Mounting Hardware ......................................................................................................... 42 2.3 Scissor Arm Connecting Hardware...................................................................................................... 44 2.4 Hydraulic Hose Connection - Lift Cylinders ......................................................................................... 46 2.5 Lift Cylinder Assembly .......................................................................................................................... 48 2.6 Holding Valve Assembly....................................................................................................................... 50 2.7 Holding Valve Assembly with Pressure Switch (KC) ........................................................................... 51 2.8 Electrical Connection - Scissor Assembly ........................................................................................... 52 2.9 Horn, Light and Beeper Assembly (ANSI/CSA) ................................................................................... 54 2.10 Horn, Light, Beeper and Transducer Assembly (KC) ........................................................................ 56 2.11 Scissor Control Cable Assembly ....................................................................................................... 58

3.0 Base Related Parts 3.1 Base Assembly ..................................................................................................................................... 62 3.2 Fuel Cabinet Assembly ........................................................................................................................ 64 3.3 Fuel Tank Assembly ............................................................................................................................. 67 3.4 Hydraulic/Electrical Cabinet Assembly ................................................................................................ 68 3.5 Hydraulic Oil Tank Assembly ............................................................................................................... 72 3.6 Hydraulic Hose Connections - Base with Axles................................................................................... 74 3.7 Hydraulic Hose Connections - Hydraulic Cabinet ................................................................................ 76 3.8 Cushion Valve Assembly ...................................................................................................................... 78 3.9 Emergency Lowering Valve Assembly ................................................................................................. 79 3.10 Electrical Cabinet Components - Emergency Lowering and Powerdeck ......................................... 80 3.11 Electrical Connections - Emergency Lowering (ANSI/CSA) ............................................................. 82 3.12 Electrical Connections - Emergency Lowering & Platform Retraction (KC) ...................................... 84 3.13 Motion Control Valve Assembly ......................................................................................................... 86 3.14 Auto Reset Brake Manifold Assembly ................................................................................................ 87 3.15 Main Manifold Assembly .................................................................................................................... 88 3.16 Electrical Panel Assembly (ANSI/CSA) .............................................................................................. 90 3.17 Electrical Panel Assembly (KC) .......................................................................................................... 92 3.18 Electrical Harnesses ........................................................................................................................... 94 3.19 Base Controls Assembly .................................................................................................................... 96

SKYJACK, Page 4

Full-Size Rough Terrain Series Model 9250 163758

Table Of Contents 4.0 Axle Related Parts 4.1 Front Idle Arm Assembly - 2WD (ANSI/CSA) ....................................................................................... 98 4.2 Front Axle Assembly - 4WD................................................................................................................ 100 4.3 Front Axle Hardware - 4WD ................................................................................................................ 104 4.4 Steer Cylinder Assembly - 2WD ......................................................................................................... 106 4.5 Steer Cylinder Assembly - 4WD ......................................................................................................... 108 4.6 Drive Motor Assembly ........................................................................................................................ 109 4.7 Drive Shaft Assembly ......................................................................................................................... 110 4.8 Center Drive Assembly ....................................................................................................................... 112 4.9 Brake Caliper and Mount ................................................................................................................... 114 4.10 Rear Axle Assembly.......................................................................................................................... 116

5.0 Engine Related Parts 5.1 Engine Roll-Out Tray Assembly ......................................................................................................... 120 5.2 Engine Control Panel ......................................................................................................................... 124 5.3 Kubota Diesel Engine Assembly (D1305) .......................................................................................... 126 5.4 Kubota Diesel Fuel System (D1305) .................................................................................................. 132 5.5 Kubota Diesel Engine Harness .......................................................................................................... 134 5.6 Air Intake Assembly (Kubota Diesel Engine D1305).......................................................................... 136 5.8 Exhaust Manifold Assembly (Kubota Diesel Engine D1305) ............................................................. 137 5.7 Hydraulic Pump Assembly ................................................................................................................. 138 5.9 Engine Roll-Out Tray Hardware (GM Engine) .................................................................................... 140 5.10 GM Dual Fuel Engine Assembly ...................................................................................................... 142 5.11 Bell Housing Assembly (GM Engine)............................................................................................... 148 5.12 Engine Interface Harness (GM Engine) ........................................................................................... 150 5.13 Hose Connections - GM Dual Fuel Engine ...................................................................................... 152

6.0 Optional Equipment 6.1 Electrical Panel Connections - Hydraulic Outrigger .......................................................................... 156 6.2 Hydraulic Hose Connections - Hydraulic Outrigger .......................................................................... 158 6.3 Outrigger Assembly............................................................................................................................ 160 6.4 Outrigger Cylinder Assembly ............................................................................................................. 162 6.5 Outrigger Manifold Assembly............................................................................................................. 163 6.6 Outrigger/Hydraulic Generator Control Console Assembly .............................................................. 164 6.7 3500W Generator and Oil Cooler Assembly ...................................................................................... 166 6.8 Hydraulic Hose Connections - 3500W Hydraulic Generator and Oil Cooler .................................... 168 6.9 Work Light Option .............................................................................................................................. 170 6.10 Air Hose to Platform Option ............................................................................................................. 171 6.11 Platform AC Outlet Assembly ........................................................................................................... 172 6.12 Cold Start Option.............................................................................................................................. 173 6.13 Gate Hand Rail Kit ............................................................................................................................ 174

7.0 Labels 7.1 Label Kits ............................................................................................................................................ 177 7.2 Labels - Left and Right Sides ............................................................................................................. 178 7.3 Labels - Front and Rear ...................................................................................................................... 180 7.4 Labels - Hydraulic Outriggers ............................................................................................................ 181 7.5 Labels - Miscellaneous ....................................................................................................................... 182 7.6 Labels - Control Consoles .................................................................................................................. 184

8.0 Tables 8.1 Fluid Tables ........................................................................................................................................ 188

Full-Size Rough Terrain Series Model 9250 163758

SKYJACK, Page 5

Notes

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Full-Size Rough Terrain Series Model 9250 163758

1.0 Platform Related Parts

Platform and Hinged Railing Assembly

Powered Extension Platform Assembly 1.3

1.1

Extension Platform 1.8 Control Console

Safety D-Ring Assembly 1.11

1.14 1.15

Platform Control Console Assembly

1.2 Gate Latch Assembly

1.16

Drive/Steer Controller Assembly

1.4

Powered Extension 1.5 Cylinder Mounting Assembly

1.9

1.6

Powered Extension Cylinder Assembly

1.10

1.7

Powered Extension Power Unit Assembly

Full-Size Rough Terrain Series Model 9250 163758

Quick Release Pin Assemblies

Electrical Panel Connection (ANSI/CSA)

Hydraulic Hose Connection 1.12 Single Powered Extension

Electrical Panel Connection (KC)

Hydraulic Hose Connection 1.13 Dual Powered Extension Cylinders

Cylinder

SKYJACK, Page 7

1

1.1 Platform and Hinged Railing Assembly

13

7

11 8

10 9 14 12

4

4 5 6 25

11

3

L 15

3

2 23

22

18

21

16

12

17

1

24

19

20

M10698AE

SKYJACK, Page 8

Full-Size Rough Terrain Series Model 9250 163758

1.1 Platform and Hinged Railing Assembly Index No.

Skyjack Part No.

Qty.

Description

NOTE: Part numbers followed by “DG” indicate dark grey painted parts.

A B C

-

-

HINGED RAILING ASSEMBLY (with no extension platform) (ANSI/CSA) HINGED RAILING ASSEMBLY (with one extension platform) (ANSI/CSA) HINGED RAILING ASSEMBLY (with two extension platforms)

1 2

116735DG (Ref.)

1 -

3 4

116719 116721 116721 108060 108060 132814 132816 103865 103984 103996 124547 134355 115649 113164 (Ref.)

2 2 1 1 2 1 1 2 2 2 1 1 1 1

12 13

104183 106915 103885 103984 103550 116720 116720 108060 108060 116717 116724

14

116722

15

107614 104625 103978 117290 117277 103856 103995 103980 103632

54” 2 4 4 AR 2 1 1 2 2 2 1 2 1 8 16 16 2 4 12 12 12 12

WELDMENT, Main platform RING KIT, Safety (For components, refer to Section 1.11) RAILING, Lower side RAILING, Upper side, A RAILING, Upper (Rear left hand), B RAILING, Upper (Front right hand), B RAILING, Upper side, C CONTROL CONSOLE SUPPORT ASSEMBLY • WELDMENT, Control console mount • BOLT, Hex head (5/16”-18 x 2”, Grade 5) • NUT, Lock (5/16”-18, Grade 5) • WASHER, Flat (5/16”) • QUICK RELEASE PIN ASSEMBLY (small loop) • Screw, Flat head machine (1/2”-20 x 3/4”) • NUT, Hex nylon lock (1/2”-20, Grade 5) CLAMP, Cable PIN, Locking (For components, refer to Section 1.4) PAD, Entry insulation (with half gate) RAILING, Gate entry top (half gate) BOLT, Hex head (5/16”-18 x 2”) NUT, Lock (5/16”-18) WASHER, Nylon shoulder pad RAILING, Upper side, A RAILING, Upper (Rear right hand), B RAILING, Upper (Front left hand), B RAILING, Upper side, C RAILING, Lower side RAILING, Upper end, A RAILING, Upper end, B RAILING, Lower end, A RAILING, Lower end, B PLATE, Railing retainer SCREW, Set (3/8”-16 x 5/8”) NUT, Hex (3/8”-16) GATE, Half (Hinged) HINGE, Spring return BOLT, Hex head (1/4”-20 x 3/4”) WASHER. Lock (1/4”) UT, Hex (1/4”-20) BOLT, Self-tapping (1/4”-14 x 3/4”)

5

6 7 8 9

10 11

16 17

Parts list continued on the following page.

Full-Size Rough Terrain Series Model 9250 163758

SKYJACK, Page 9

1.1 Platform and Hinged Railing Assembly (Continued)

13

7

11 8

10 9 14 12

4

4 5 6 25

11

3

L 15

3

2 23

22

18

21

16

12

17

1

24

19

20

M10698AE

SKYJACK, Page 10

Full-Size Rough Terrain Series Model 9250 163758

1.1 Platform and Hinged Railing Assembly (Continued) Index No.

Skyjack Part No.

Qty.

Description

Parts list continued from the previous page.

18 19 20

117289 119941 111943 119945 (Ref.)

2 2 2 8 -

23 24 25

110693 103632 100702 117291 (Ref.)

2 4 AR 2 1

L

(Ref.)

-

21 22

GATE, Bottom (Hinged) STRIP, Door sweep, rubber (KC) CLAMP, Aluminium door sweep (KC) RIVET, Pop (KC) LATCH ASSEMBLY (For components, refer to Section 1.2) STOP, Latch SCREW, Self-tapping (1/4”-14 x 3/4”) CAP, Tube end GATE, Full (Hinged) AC OUTLET ASSEMBLY (For components, refer to Section 6.11) LABELS (Refer to Section 7.0)

Full-Size Rough Terrain Series Model 9250 163758

SKYJACK, Page 11

Notes

SKYJACK, Page 12

Full-Size Rough Terrain Series Model 9250 163758

1.2 Gate Latch Assembly

1

2 3 4 5

M10160AA

Index No.

Skyjack Part No.

Qty.

Description

-

110824

-

LATCH PIN SPRING ASSEMBLY

1 2 3 4 5

109377 105312 105307 105310 100950

1 1 1 1 1

• • • • •

Full-Size Rough Terrain Series Model 9250 163758

PIN, Latch GUIDE, Nylon spring PLATE, Gate latch release PIN, Roll SPRING, Compression

SKYJACK, Page 13

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