Skyjack SJ12 Vertical Mast Series Parts Manual PN 155184AD – PDF DOWNLOAD

MODELS SJ 12

Parts Manual Vertical Mast Series

Part No. 155184AD April 2013

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This manual is based on Serial Number(s): SJ 12 14,001,105 & Below

Please refer to the website (www.skyjack.com) for older Serial Numbers.

Skyjack Service Center 3451 Swenson Ave. St. Charles, Illinois, 60174 USA Phone: 630-262-0005 Toll Free: 1-800-275-9522 Fax: 630-262-0006 Email: service@skyjack.com

Parts (North America) Toll Free: 1-800-965-4626 Toll Free Fax: 1-888-782-4825 Email: parts@skyjack.com

Parts & Service (Europe) Unit 1 Maes Y Clawdd, Maesbury Road Industrial Estate Oswestry, Shropshire SY10 8NN UK Phone: +44-1691-676-235 Fax: +44-1691-676-238 Email: info@skyjackeurope.co.uk

Skyjack Asia Pacific Singapore Phone: +65-6449-3710 Fax: +65-6449-7690 Email: skyjack@singnet.com.sg

Vertical Mast Series Parts Manual General The information contained in this section is designed to aid the user in locating and identifying replacement parts. Component parts of various assemblies and sub-assemblies comprising the work platform are illustrated and accompanied by a descriptive parts list.

Exploded drawings are used to show relative location of component parts in disassembly order. If a part cannot be found in this section, order by work platform model number and serial number, giving a complete description of the part.

an index number initially starts with the letter “K”, for example “K1”, means it’s a kit. Any item(s) included in a kit will not have an index number.

Parts Ordering Information

Hardware

When ordering replacement parts, the complete part number and description should be used to ensure proper identification and delivery of the desired item.

This complete identification should also be used when requesting equipment information.

Quantities (Units Per Assy.)

The quantities of each part that are required to complete the assembly. If quantity is (AR), it is understood that the quantity may vary when machine is equipped with certain options. Order quantity as needed.

Standard screws, washers, nuts, etc. are not identified by a reference number. These parts are known as COMMON HARDWARE items and appear indented under the major items with which they are used. They should be ordered separately as listed, since they are not component parts of the pieces they attach to.

Method of Listing Parts are listed in order according to the reference number shown in the illustration, followed by a full description based upon the “NOUN FIRST” method.

That is, the noun name of the part is listed first, then the modifying description information which serves to specifically identify the item. For example: PIN, Clevis.

Assemblies or groups are shown at the beginning of a parts list and are identified with the letter references A, B, C, etc. Individual parts in these lists have corresponding letters after their description to identify which assembly or group it is used in. Individual parts without identifying letters are used in all the assemblies or group shown at the beginning of the parts list. Descriptions preceded with an (•) indicates a serviceable component or attaching hardware for the higher level assembly. If

How to Order Repair Parts 1. Address all orders to your local SKYJACK dealer.

2. Specify model and serial number of the work platform (found on the serial number plate).

3. List the quantity needed.

4. List the length needed (if bulk item).

5. List the part number and description as shown in this manual for each item.

6. Show billing and shipping address and name of individual if possible.

7. Suggest best routing.

CUSTOMER___________________________________________________________________ DEALER______________________________________________________________________ MODEL NUMBER ______________________________________________________________ SERIAL NUMBER ______________________________________________________________ DATE PURCHASED ____________________________________________________________

Use Only Skyjack Authorized Replacement Parts!

SJ12 155184

SKYJACK

Notes

Table of Contents PLATFORM RELATED PARTS ......................................................................................... 1.0 Chain Entrance Assembly ............................................................................................................................ 1.1 Lower Platform Assembly ............................................................................................................................. 1.2 Upper Platform Assembly ............................................................................................................................. 1.3 Railing Assembly .......................................................................................................................................... 1.4 Gate Assembly.............................................................................................................................................. 1.5 Platform Control Console Assembly ............................................................................................................ 1.6 Controller Assembly ..................................................................................................................................... 1.7 Platform Control Cable Assembly ................................................................................................................ 1.8 Platform Limit Switch Assembly ................................................................................................................... 1.9

MAST RELATED PARTS .................................................................................................. 2.0 Mast 1 Assembly........................................................................................................................................... 2.1 Mast 2 Assembly........................................................................................................................................... 2.2 Mast 3 Assembly........................................................................................................................................... 2.3 Mast 4 Assembly........................................................................................................................................... 2.4 Cable and Chain Assembly .......................................................................................................................... 2.5 Mast Lift Cylinder Assembly ......................................................................................................................... 2.6 Lift Cylinder ................................................................................................................................................... 2.7 Mast Electrical Assembly .............................................................................................................................. 2.8

BASE RELATED PARTS................................................................................................... 3.0 Base Cover Assembly .................................................................................................................................. 3.1 Base Assembly ............................................................................................................................................. 3.2 Pothole Protection Assembly ....................................................................................................................... 3.3 Brake Manifold Assembly ............................................................................................................................. 3.4 Main Manifold Assembly .............................................................................................................................. 3.5 Drive and Steer Assembly ............................................................................................................................ 3.6 Steer Speed Valve Assembly ....................................................................................................................... 3.7 Steer Cylinder Assembly .............................................................................................................................. 3.8 Wheel Motor and Brake Assembly ............................................................................................................... 3.9 Powerpack Assembly ................................................................................................................................. 3.10 Battery Charger Assembly.......................................................................................................................... 3.11 Base Electrical Components ...................................................................................................................... 3.12 Hydraulic Hose Connections...................................................................................................................... 3.13 Base Control Centre Assembly .................................................................................................................. 3.14 Terminal Strip Assembly ............................................................................................................................. 3.15 Horn and Hour Meter Assembly ................................................................................................................. 3.16 Main Harness Assembly ............................................................................................................................. 3.17 Steer Speed Harness ................................................................................................................................. 3.18 Battery Assembly ........................................................................................................................................ 3.19 Wheel Assembly ......................................................................................................................................... 3.20

OPTIONAL EQUIPMENT ................................................................................................ 4.0 Tool Tray Assembly ....................................................................................................................................... 4.1 Biodegradeable Hydraulic Oil Option .......................................................................................................... 4.2

SJ12 155184

TOC

Table of Contents (Continued) LABELS ....................................................................................................................... 5.0 Label Kits ..................................................................................................................................................... 5.1 Labels - Vertical Mast (Left View).................................................................................................................. 5.2 Labels - Vertical Mast (Right View) ............................................................................................................... 5.3 Labels - Vertical Mast (Rear View) ................................................................................................................ 5.4 Labels - Vertical Mast (Front View) ............................................................................................................... 5.5 Labels - Vertical Mast (Base View) ............................................................................................................... 5.6 Labels - Platform Control Console ............................................................................................................... 5.7 Labels - Miscellaneous ................................................................................................................................. 5.8

TABLES ....................................................................................................................... 6.0 Standard Hose Numbering System ............................................................................................................. 6.1 Vertical Mast Fluids Table ............................................................................................................................. 6.2

TOC

SJ12 155184

PLATFORM RELATED PARTS

1 1.6

1.1

Chain Entrance Assembly

Platform Control Console Assembly

1.4 Railing Assembly

Gate Assembly 1.5

Upper Platform 1.3 Assembly

SJ12 155184

1.2 Lower Platform Assembly

1.0

Chain Entrance Assembly

5 4 3

2

6

1

M156484AB

Index No.

Skyjack Part No.

Qty.

-

156484

-

CHAIN ENTRANCE ASSEMBLY (ANSI/CSA)

1 2 3 4 5 6

106893 151478 125691 156486 127437 103984

1 1 1 2 6 6

• • • • • •

1.1

Description

CHAIN TUBE, Railing (Center) PADDING, Tube MOUNT, Top rail BOLT, Carriage (5/16”-18 x 2”, Grade 5) NUT, Hex nylon lock (5/16”-18, Grade 5)

SJ12 155184

Lower Platform Assembly

5 6

10 9 8 1

7

4 3

2

M151559AA

Index No.

Skyjack Part No.

Qty.

-

151559

1

LOWER PLATFORM ASSEMBLY

1 2 3 4 5 6 7 8 9 10 -

151561 110853 151650 151677 116621 156847 103473 103999 103472 151671 151670 119945

1 2 2 2 2 2 4 4 4 1 1 2

• WELDMENT, Lower platform • SCREW, Flat head cap (1/4”-20 x 5/8”, Grade 5) • RETAINER, Washer • ROLLER (2.75” OD x 7/8” ID x 1.051”) • SHIM (0.063”) • BAR, Platform stop • BOLT, Hex head (3/8”-16 x 1”, Grade 5) • WASHER, Lock (3/8”) • WASHER, Flat (3/8”) BLOCKER PLATE ASSEMBLY (16 in. extension platform) • PLATE • RIVET, Pop

SJ12 155184

Description

1.2

Upper Platform Assembly 16

17

18

15 19

14

20 24

13

23 22

21

1

26 25 3

6

5

8

7

4

9

2

10 11

4

12 M151667AB1

1.3

SJ12 155184

AB

Upper Platform Assembly

Index No.

Skyjack Part No.

Qty.

A B

151667 151550

1 1

UPPER PLATFORM ASSEMBLY (16 in. extension) UPPER PLATFORM ASSEMBLY (20 in. extension)

1 2

151536 151668 151672 151623 151621 151620 103984 103882 156551 151619 111804 103468 151618 110814 104606 110853 151650 151677 116621 131853 103984 127437 151563 151562 157133 103887 103996 103984 120094 104003

1 1 1 1 1 1 3 1 1 1 1 1 1 2 1 2 2 2 6 2 8 8 1 1 1 1 2 1 2 2

• WELDMENT, Platform • SERVICE LOCK ASSEMBLY, A • SERVICE LOCK ASSEMBLY, B • • ROD, A • • ROD, B • • STRIKER • • NUT, Hex nylon lock (5/16”-18, Grade 5) • • BOLT, Hex head (5/16”-18 x 4”, Grade 5) • • SPRING • • HANDLE • • BOLT, Carriage (3/8”-16 x 1”, Grade 5) • • WASHER, Flat (1/2” SAE AA) • • MOUNT • • BOLT, Carriage (5/16”-18 x 3/4”, Grade 5) • • NUT, Hex nylon lock (3/8”-16, Grade 5) • SCREW, Flat head cap (1/4”-20 x 5/8”, Grade 5) • RETAINER, Washer • ROLLER (2.75” OD x 7/8” ID x 1.051”) • SHIM (0.063”) • WASHER, Flat (7/8”) • NUT, Hex nylon lock (5/16”-18, Grade 5) • BOLT, Carriage (5/16”-18 x 2”, Grade 5) • FOOT PEDAL ASSEMBLY • • WELDMENT, Foot pedal • • SPRING • • BOLT, Hex head (5/16”-18 x 3/4”, Grade 5) • • WASHER, Flat (5/16”) • • NUT, Hex head lock (5/16”-18, Grade 5) • SCREW, Round head ( 10-32 x 0.625”) • NUT, Hex head (10-32)

3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

SJ12 155184

Description

1.3

Railing Assembly

1

2 4 7

8

9

6

5

3

M156578AA

Index No.

Skyjack Part No.

Qty.

A B

156578 151543

-

RAILING ASSEMBLY RAILING ASSEMBLY (Chain gate)

1 2

151540 156579 151539 151478 127437 103984 100702 124548 157173 103995

1 1 1 2 4 4 4 1 1 1

• • • • • • • • • •

3 4 5 6 7 8 9

Description

WELDMENT, Railing (Left hand) WELDMENT, Railing (Right hand), A WELDMENT, Railing (Right hand), B TUBE, Railing (Center) BOLT, Carriage (5/16”-18 x 2”, Grade 5) NUT, Hex nylon lock (5/16”-18, Grade 5) END CAP, Plastic LARGE LOOP PIN QUICK RELEASE ASSEMBLY RIVET (1/4”x 0.49”) WASHER, Flat (1/4”)

M138730AB

1.4

SJ12 155184

Gate Assembly 4 5 6

7

2

1

3

8

1 M151568AA

Index No.

Skyjack Part No.

Qty.

A B

156582 156814

1 1

GATE ASSEMBLY (Full gate) GATE ASSEMBLY (Half gate) (ANSI/CSA)

1

156583 156815 103632 117277 138695 100702 139641 125577 156487

1 1 12 2 1 2 4 1 1

• WELDMENT, Gate, A • WELDMENT, Gate, B • SCREW, Hex head self tapping (1/4”-14 x 3/4”) • HINGE, Spring • LOCK, Gate • CAP, Plastic end • RIVET, Pop (1/4”) • BUMPER GATE SWEEP ASSEMBLY (CE)

2 3 4 5 6 7 8

SJ12 155184

Description

1.5

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DOWNLOAD THE COMPLETE MANUAL

• Thank you very much for reading the preview of the manual.

• You can download the complete manual from: www.heydownloads.com by clicking the link below

• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.

CLICK HERE TO

DOWNLOAD THE COMPLETE MANUAL