Skyjack SJ12 SJ16 Vertical Mast Parts Catalog Manual 194425AB – PDF DOWNLOAD

PARTS MANUAL SJ12 SJ16 VERTICAL MAST

194425AB June 2017 ANSI, CE & KC

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This manual is based on Serial Number(s): SJ12 & SJ 16 14 005 753 - 14 999 999

Please refer to the website (www.skyjack.com) for other Serial Numbers, most recent Technical Manuals and USB software.

Skyjack Service Center

Parts & Service (Europe)

3451 Swenson Ave. St. Charles, Illinois, 60174 USA Phone: 630-262-0005 Toll Free: 1-800-275-9522 Fax: 630-262-0006 Email: service@skyjack.com

Unit 1 Maes Y Clawdd Maesbury Road Industrial Estate Oswestry, Shropshire SY10 8NN UK Phone: +44-1691-676-235 Fax: +44-1691-676-238 E-mail: info@skyjackeurope.co.uk

Parts (North America)

Skyjack Brasil

Toll Free: 1-800-965-4626 Toll Free Fax: 1-888-782-4825 E-mail: parts@skyjack.com

Alameda Júpiter, 710 Loteamento American Park Empresarial Indaiatuba, SP, Brasil 13347-653 Tel: +55 19 3936 0132

Skyjack Australia Pty Ltd. Unit 1, 35 Honeycomb Drive Eastern Creek New South Wales 2766 Australia Tel: +61 (0) 2 9854 0700 Fax: +61 (0) 2 9854 0777

Table of Contents Foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Parts Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Method of Listing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Quantities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 How To Order Repair Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Section 1 – Platform Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 1 .1

Chain Entrance Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

1 .2 1 .3 1 .4

Lower Platform Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Upper Platform Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Railing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

1 .5

Gate Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

1 .6 1 .7 1 .8

Saloon Gate Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Platform Control Console Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Controller Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

1 .9 1 .10

Platform Limit Switch Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Platform Control Cable Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Section 2 – Mast Related Parts (SJ12) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 2 .1 2 .2

Mast 1 Assembly (SJ12) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Mast 2 Assembly (SJ12) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

2 .3

Mast 3 Assembly (SJ12) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

2 .4 2 .6 2 .7 2 .8

Mast 4 Assembly (SJ12) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Chain Assembly (SJ12) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Mast Lift Cylinder Assembly (SJ12) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Lift Cylinder (SJ12) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

2 .10

Mast Electrical Assembly (SJ12) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Section 3 – Mast Related Parts (SJ16) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 3 .1 3 .2

Mast 1 Assembly (SJ16) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 Mast 2 Assembly (SJ16) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

3 .3 3 .4 3 .5 3 .6 3 .7

Mast 3 Assembly (SJ16) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 Mast 4 Assembly (SJ16) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 Mast 5 Assembly (SJ16) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 Chain Assembly (SJ16) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 Mast Lift Cylinder Assembly (SJ16) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

3 .8 3 .9

Lift Cylinder (SJ16) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 Mast Electrical Assembly (SJ16) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

SJ12 SJ16

194425AB

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Section 4 – Base Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 4 .1

Base Cover Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

4 .2

Base Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

4 .3 4 .4

Pothole Protection Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 Pothole Cylinder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

4 .5

Clevis Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

4 .6 4 .7

Brake Manifold Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 Main Manifold Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

4 .8

Drive and Steer Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

4 .9 4 .10

Steer Cylinder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 Wheel Motor and Brake Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

4 .11

Powerpack Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

4 .12 4 .13

Battery Charger Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87 Base Electrical Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

4 .14

Hydraulic Hose Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

4 .15 4 .16 4 .17

Base Control Centre Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92 Terminal Strip Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94 Circuit Breaker and Horn Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

4 .18 4 .19 4 .20

Main Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96 Battery Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100

Section 5 – Attachments and Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101 5 .1 5 .2

Pipe Rack Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102 Tool Tray Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104

5 .3 5 .4

Tube Caddy Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105 Flashing Light Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108

5 .5 5 .6 5 .7 5 .8 5 .9 5 .10 5 .11 5 .12 5 .13 5 .14 5 .15

Biodegradable Hydraulic Oil Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109 Charger/Inverter Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110 Aluminum Control Box Guard Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111 Outdoor Field Kit SJ16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112 Outdoor Field Kit Pictorial Labels SJ16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114 Control Box Wiring Modification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .116 Battery Assembly Discover AGM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118 AGM Battery Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120 Lavendon Options SJ12 (CE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122 Mast Group with RCD option (CE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124 Extending Platform GRP 16" Lavendon (SJ12-CE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126

Section 6 – Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129 6 .1 6 .2

Label Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129 Labels - Vertical Mast (Rear View) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130

6 .3

Labels - Vertical Mast (Left View) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131

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SJ12 SJ16

6 .4

Lavels - Vertical Mast (Front View) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132

6 .5

Labels - Vertical Mast (Right View) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133

6 .6 6 .7

Labels - Platform Control Console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134 Labels - Vertical Mast (Base View) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135

Section 7 – Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137 7 .1 7 .2

Standard Hose Numbering System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138 Vertical Mast Fluids Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140

SJ12 SJ16

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Notes

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SJ12 SJ16

Foreword General The information contained in this manual is designed to aid the user in locating and identifying replacement parts. Component parts of various assemblies and subassemblies comprising the work platform are illustrated and accompanied by a descriptive parts list.

Exploded drawings are used to show relative location of component parts in disassembly order. If a part cannot be found in this manual, contact your local Skyjack Parts Department for assistance.

Parts Ordering Information When ordering replacement parts, the complete part number and description should be used to ensure proper identification and delivery of the desired item.

This complete identification should also be used when requesting equipment information.

Method of Listing Parts are listed in order according to the reference number shown in the illustration, followed by a full description based upon the “NOUN FIRST” method.

That is, the noun name of the part is listed first, then the modifying description information which serves to specifically identify the item. For example: PIN, Clevis.

Assemblies at the beginning of a parts list may be identified with a reference letter: A, B, C, etc. These letters are used to identify different configurations of the assembly. Individual parts in these lists have corresponding letters after their description to identify which assembly it is used in. If a part does not have a reference letter, it is used in all of the assemblies.

Bullets (•) are used to show the assembly structure, or parent/child relationship. A part listed at the beginning of the parts list without a bullet before the description is the main assembly, and all of the parts below it with one bullet are the subcomponent parts of that assembly. Two bullets denote a subcomponent of a subcomponent, etc.

Example: Main Assembly A •

Part 1 (subcomponent of Main Assembly A)

•

Part 2 (subcomponent of Main Assembly A)

•

•

Part 3 (subcomponent of Part 2)

Quantities The quantities required to complete the assembly are given for each part. If the quantity is (AR), it is understood that the quantity may vary when the machine is equipped with certain options. Order quantity as needed.

How To Order Repair Parts 1 . Address all orders to your local SKYJACK dealer.

2 . Specify model and serial number of the work platform (found on the serial number plate).

3 . List the quantity needed.

4 . List the length needed (if it is a bulk item).

5 . List the part number and description as shown in this manual for each item.

6 . Show the billing and shipping address and the name of the individual, if possible.

7 . Suggest the best routing.

Customer: Dealer: Model Number: Serial Number: Date Purchased:

USE ONLY SKYJACK AUTHORIZED REPLACEMENT PARTS! SJ12 SJ16

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Notes

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SJ12 SJ16

Section 1 – Platform Related Parts Platform Control 1 .7 Console Assembly

Platform Limit 1 .9 Switch Assembly

1 .1

Controller Assembly

Platform Control 1 .10 Cable Assembly

1 .8

1 .4

Chain Entrance Assembly

Gate Assembly

1 .5

Saloon Gate Attachment

1 .6

Upper Platform Assembly

1 .3

1 .2

SJ12 SJ16

Railing Assembly

Lower Platform Assembly

194425AB

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1 .1 Chain Entrance Assembly 5 4 3

2

6

1

11 8 13

14

12

10

9

7

15

M156484AB_ M151543AC

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SJ12 SJ16

1 .1 Chain Entrance Assembly Index No .

Skyjack Part No .

Qty .

Description

-

156485

1

NOTE: Part Numbers followed by a “DG” indicate dark grey painted parts.

CHAIN ENTRANCE GROUP (ANSI/CSA)

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

156484 167219 106893 166761 151478 125691 156486 127437 103984 151543 151478 151539 151540 100702 124548 103995 157173 127437 103984

1 1 1 1 1 2 6 6 1 2 1 1 4 1 1 1 4 4

• • • • • • • • • • • • • • • • • • •

SJ12 SJ16

CHAIN ENTRANCE ASSEMBLY • ASSEMBLY, Chain entrance with mesh cover • • ASSEMBLY, Entry chain • • COVR, Entrance chain mesh • TUBE, Railing (Center) • PADDING, Tube • MOUNT, Top rail • BOLT, Carriage (5/16”-18 x 2”, Grade 5) • NUT, Hex nylon lock (5/16”-18, Grade 5) ASSEMBLY, RAILING COMMON • TUBE, Square 1-1/4” x 1/12” x 26-3/4” • WELDMENT, Right railing mini lift • WELDMENT, Left railing mini lift • CAP, Plastic end • ASSEMBLY, Pin quick release large loop • WASHER, Flat 1/4” • POP RIVET, 1/4” x 0.490 • BOLT, Carriage 5/16”-18 x 2” grade 5 • NUT, Hex lock with nylon insert 5/16”-18 grade 5

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Notes

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SJ12 SJ16

1 .2 Lower Platform Assembly

5 6

11

10 9 8

1

7

4 3 2

M157435AB

Index No .

Skyjack Part No .

Qty .

1 2 3 4 5 6 7 8 9 10 11 -

157435 157434 110853 151650 151677 116621 156847 103473 103999 103472 158841 151671 151670 119945

1 1 2 2 2 2 2 4 4 4 2 1 1 2

SJ12 SJ16

Description

NOTE: Part Numbers followed by a “DG” indicate dark grey painted parts.

LOWER PLATFORM ASSEMBLY • WELDMENT, Lower platform • SCREW, Flat head cap (1/4”-20 x 5/8”, Grade 5) • RETAINER, Washer • ROLLER (2.75” OD x 7/8” ID x 1.051”) • SHIM (0.063”) • BAR, Platform stop • BOLT, Hex head (3/8”-16 x 1”, Grade 5) • WASHER, Lock (3/8”) • WASHER, Flat (3/8”) • POLYURETHANE, Adhesive (1.5” x 3/4” x 1/8) BLOCKER PLATE ASSEMBLY (16 in. extension platform) • PLATE • RIVET, Pop

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• You can download the complete manual from: www.heydownloads.com by clicking the link below

• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.

CLICK HERE TO

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