Manitowoc Crane Group MACHINE COMPONENT INDEX
Date: Oct 16, 2008 Rev: Model Number RT540E (40 TON) Serial Number 258110 Item Part Description Page BOOM GROUP 2159910216 1 BOOM ASSEMBLY - 4 SECTION 11 (COMPLETE ASSEMBLY) 6372100507 CYLINDER ASSEMBLY - TELESCOPE 17 (COMPLETE ASSEMBLY) 6718100031 SHEAVE ASSEMBLY - 5/8" ROPE 21 7598100094 5 KIT INSTALLATION - iFLEX 5 LMI BOOM 25 9333103873 CABLE REEL LWG508 - IFLEX 5 27 9333103565 BOX ASSEMBLY - JUNCTION 29 9333102633 FLAG ASSEMBLY - A2B 31 RETAINER (COMPLETE ASSEMBLY) 9333102765 CONNECTOR ASSEMBLY 33 DUMMY PLUG, 2-PIN 3486000212 5 WEIGHT AND CHAIN ASSEMBLY 35 (COMPLETE ASSEMBLY) 7598100003 7 EXTENSION KIT INSTALLATION - 37 BOOM 9333102768 JUNCTION BOX ASSEMBLY - 39 80MM X 75MM, PG9 + 2-PIN 7086100148 7 HOOK BLOCK ASSEMBLY - 40 TON 41 3 SHEAVE (COMPLETE ASSEMBLY) 6978100608 8 LMI BOOM INSTL KIT - iFlex 5 45 7053100009 8 BALL ASSEMBLY - OVERHAUL 47 (7.5 TON) 6978100037 9 EXTENSION INSTALLATION - JIB BOOM 49 7826100017 9 SOCKET ASSY 5/8" 51 2159910130 12 BOOM ANGLE INDICATOR 53 INSTALLATION 2114900861 POINTER ASSEMBLY 55 2159910169 13 EXTENSION INSTALLATION - JIB BOOM 57 2159910147 EXTENSION ASSEMBLY - JIB BOOM 59 6718100031 SHEAVE ASSEMBLY - 5/8" ROPE 63 2159910184 MAST ASSEMBLY 65 (COMPLETE ASSEMBLY) 6718100031 SHEAVE ASSEMBLY - 5/8" ROPE 67 2159910193 14 CARRIER INSTALLATION - JIB 71 EXTENSION I
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Manitowoc Crane Group MACHINE COMPONENT INDEX
Date: Oct 16, 2008 Rev: Model Number RT540E (40 TON) Serial Number 258110 Item Part Description Page CAB GROUP 6245101146 1 CAB INSTALLATION 75 6245101147 CAB ASSEMBLY 81 6245101145 CAB WELD 89 6245101159 DOOR INSTALLATION - CAB 91 (NOT AVAILABLE AS ASSEMBLY) 7576134398 KIT - SKYLIGHT WIPER 93 (COMPLETE ASSEMBLY) 7576134397 KIT - FRONT WIPER 95 (COMPLETE ASSEMBLY) 7498100022 SKYLIGHT ASSEMBLY - SLIDING 97 (COMPLETE ASSEMBLY) 7498000897 WINDOW ASSEMBLY - REAR 99 (COMPLETE ASSEMBLY) 7498100028 WINDOW ASSEMBLY - RIGHT HAND 101 (COMPLETE ASSEMBLY) 7425100015 FAN ASSEMBLY - 12 VOLT CAB 103 (COMPLETE ASSEMBLY) 80003781 2 SEAT INSTALLATION 105 WITHOUT AUXILIARY HOIST 80003780 SEAT ASSEMBLY 107 WITHOUT AUXILIARY HOIST (COMPLETE ASSEMBLY) 6872100045 SWITCH ASSEMBLY - PROXIMITY 111 (NORMALLY OPEN) (COMPLETE ASSEMBLY) 7352100097 CONTROLLER ASSEMBLY - 8-32 VOLT 113 LEFT HAND ARMREST WITHOUT AUXILIARY HOIST (COMPLETE ASSEMBLY) 7352100095 CONTROLLER ASSEMBLY - 8-32 VOLT 115 RIGHT HAND ARMREST (COMPLETE ASSEMBLY) 6512100837 HARNESS ASSEMBLY - SEAT 119 (COMPLETE ASSEMBLY) 6001100033 3 ACOUSTICS INSTALLATION 123 6245101334 6 CONSOLE INSTALLATION - FRONT 125 (RT540E/RT530E2) 6245101332 CONSOLE ASSEMBLY - FRONT 129 (RT540E/RT530E2) (COMPLETE ASSEMBLY) II
Manitowoc Crane Group MACHINE COMPONENT INDEX
Date: Oct 16, 2008 Rev: Model Number RT540E (40 TON) Serial Number 258110 Item Part Description Page 6512101099 HARNESS ASSEMBLY - FRONT CONSOLE 141 (COMPLETE ASSEMBLY) 7486100100 GAUGE, 12 VOLT TACHOMETER 145 (WITH HOURMETER) 6978100900 7 ELECTRICAL SYSTEM INSTALLATION 149 - SUPERSTRUCTURE CAB (DOMESTIC) 6679100195 PANEL ASSEMBLY - FUSE AND RELAY 151 (SUPERSTRUCTURE CAB) (COMPLETE ASSEMBLY) 6512100914 HARNESS ASSEMBLY - FUSE AND RELAY PANEL 157 (SUPERSTRUCTURE CAB) (COMPLETE ASSEMBLY) 6515100078 9 HEATER/COOLER INSTALLATION - CAB 161 80006745 KIT - CAB HEATER AND AIR CONDITIONER 163 (COMPLETE ASSEMBLY) 6942100004 10 SCREEN INSTALLATION - SUN 167 6258100005 10 BINDER INSTALLATION 169 7598100092 11 KIT, LMI S/S IFLEX 5 171 6978100727 12 KIT INSTALLATION - iFLEX 5 LMI 173 SUPERSTRUCTURE 7598100166 15 KIT - iFLEX2 LMI CAB 177 (COMPLETE ASSEMBLY) 6978100998 16 ELECTRICAL SYSTEM INSTALLATION 183 - SUPERSTRUCTURE (RT540E/RT530E2) 6512101098 HARNESS ASSEMBLY - SUPERSTRUCTURE 193 (COMPLETE ASSEMBLY) 80002960 16 KIT - iFLEX2 LMI CAB 199 2159210210 19 HANDLE INSTALLATION 203 HOIST ACCESS 6245100997 22 COVER INSTALLATION - REAR CAB 205 6245100991 22 PEDALS INSTALLATION - 207 WITHOUT AUXILIARY HOIST 7926100912 VALVE ASSEMBLY - BRAKE TREADLE 209 (COMPLETE ASSEMBLY) 6245100995 23 CONTROLS INSTALLATION - STEER AND DRIVE 211 7926100899 VALVE ASSEMBLY - STEERING CONTROL 213 (COMPLETE ASSEMBLY) 6326100001 COLUMN ASSEMBLY - MODIFIED TILT STEERING 215 (COMPLETE ASSEMBLY) III
Manitowoc Crane Group
MACHINE COMPONENT INDEX
Date: Oct 16, 2008 Rev: Model Number RT540E (40 TON) Serial Number 258110 Item Part Description Page 7326100007 COLUMN ASSEMBLY - TILT STEERING 217 (COMPLETE ASSEMBLY) 6512100853 HARNESS ASSEMBLY - TURN SIGNAL/WASHER 219 (COMPLETE ASSEMBLY) 6512100854 HARNESS ASSEMBLY - SHIFTER 221 (COMPLETE ASSEMBLY) 2159110275 39 STEP INSTALLATION 223 HOIST ACCESS CONTROL VALVE GROUP - UPPER 80001671 5 VALVE INSTALLATION - CONTROL 225 MAIN AND FUTURE AUXILIARY HOIST 7926100974 VALVE ASSEMBLY - DIRECTIONAL CONTROL 227 4 SECTION (COMPLETE ASSEMBLY) 7926101042 VALVE ASSEMBLY - ACCESSORY 233 WITH SWING AND STEER DIRECTIAL CONTROL (COMPLETE ASSEMBLY) 2159610259 6 HYDRAULIC LINES INSTALLATION - 241 MAIN AND FUTURE AUXILIARY HOIST (SUPERSTRUCTURE) 2159610145 11 HYDRAULIC LINES INSTALLATION - CAB 249 HOIST GROUP 7782161382 1 16MM DIA HOISTING WIRE ROPE - 251 6974100183 7 HOIST INSTALLATION - MAIN 253 7974100043 HOIST ASSEMBLY - HP15C/17G 257 (COMPLETE ASSEMBLY) 2159210000 8 MIRROR INSTALLATION - HOIST 263 TURNTABLE GROUP 2159210215 1 TURNTABLE WELD AND DRIVE INSTALLATION 265 2159210219 TURNTABLE WELD 267 7576134386 MOTOR ASSEMBLY - SWING DRIVE 273 (COMPLETE ASSEMBLY) 2159210144 2 SHAFT INSTALLATION-BOOM PIVOT 277 2159210206 3 COUNTERWEIGHT INSTALLATION - 279 ITALY (C E CONFORMITY) 6364101750 4 SWIVEL INSTALLATION - 281 ELECTRIC, WATER AND HYDRAULIC 6364101749 SWIVEL ASSEMBLY - 283 ELECTRIC, WATER AND HYDRAULIC (COMPLETE ASSEMBLY) IV
Manitowoc Crane Group MACHINE COMPONENT INDEX
Date: Oct 16, 2008 Rev: Model Number RT540E (40 TON) Serial Number 258110 Item Part Description Page 7364100165 SWIVEL ASSEMBLY - 14 PORT 285 HYDRAULIC, WATER AND AIR CONDITIONING (COMPLETE ASSEMBLY) 7753100037 RING ASSEMBLY - SLIP 291 15 CONDUCTOR (COMPLETE ASSEMBLY) 2159210143 8 BOLT INSTALLATION - BEARING 295 2159210116 10 CYLINDER INSTALLATION-LOWER PIVOT & LIFT 297 6372100377 CYLINDER ASSEMBLY - LIFT 299 (COMPLETE ASSEMBLY) 7926100925 VALVE ASSEMBLY - HOLDING 303 (COMPLETE ASSEMBLY) 6245101343 13 PIN INSTALLATION - TURNTABLE LOCK 305 6258100041 14 COVER INSTALLATION - VALVE 307 2159210124 23 LUBE INSTALLATION - TURNTABLE BEARING 309 MANUAL 2159210028 24 COUNTERWEIGHT INSTALLATION 311 2159610178 32 COOLER INSTALLATION - HYDRAULIC OIL 313 7726191196 COOLER ASSEMBLY - HYDRAULIC OIL 315 (COMPLETE ASSEMBLY) ENGINE GROUP 2159810166 3 HOOD INSTALLATION - ENGINE 319 2159810224 23 ENGINE INSTALLATION 323 2159810225 ENGINE ASSEMBLY - CUMMINS QSB6.7 327 (NOT AVAILABLE AS ASSEMBLY) 7904100181 TRANSMISSION ASSEMBLY - 6 SPEED 333 12 VOLT (COMPLETE ASSEMBLY) 9904110609 CONVERTER HOUSING GROUP 335 9904109807 CASE & REAR COVER GROUP 337 9904110611 TURBINE SHAFT GROUP 341 9904110612 DRIVE PLATE GROUP 343 9904110613 TORQUE CONVERTER GROUP 345 9904110614 GEAR GROUP 347 9904110615 AUXILIARY PUMP DRIVE GROUP 349 9904110616 PUMP DRIVE GROUP 351 9904110617 FORWARD SHAFT GROUP 353 V
Manitowoc Crane Group MACHINE COMPONENT INDEX
Date: Oct
Rev: Model Number RT540E (40 TON) Serial Number 258110 Item Part Description Page 9904110618 REVERSE & 2ND. SHAFT GROUP 355 9904110619 REVERSE IDLER GROUP 357 9904110620 LOW SPEED SHAFT GROUP 359 9904110621 3RD SHAFT GROUP 361 9904110622 IDLER SHAFT GROUP 363 9904110623 OUTPUT SHAFT GROUP 365 9904110624 HI/LOW RANGE SHIFT CONT. GROUP 369 9904110625 DISC BRAKE GROUP 371 9904110626 CHARGE PUMP & FILTER GROUP 373 9904110627 CONTROL VALVE MOUNTING GROUP 375 9904110628 CONTROL VALVE ASSY GROUP 377 80006812 BRAKE ASSEMBLY - PARKING 379 (COMPLETE ASSEMBLY) 7722100101 PUMP ASSEMBLY - GEAR 383 (COMPLETE ASSEMBLY) 7722100100 PUMP ASSEMBLY - PISTON 385 (COMPLETE ASSEMBLY) 6978100956 ELECTRICAL SYSTEM INSTALLATION 391 - ENGINE (NOT AVAILABLE AS ASSEMBLY) 6512100819 HARNESS ASSEMBLY - ENGINE 395 (COMPLETE ASSEMBLY) 7246100345 KIT - CABLE (ENGINE) 399 (COMPLETE ASSEMBLY) 2159810146 24 RADIATOR INSTALLATION 401 2159810147 RADIATOR ASSEMBLY 405 (NOT AVAILABLE AS ASSEMBLY) 7726191194 COOLER ASSEMBLY - RADIATOR/CHARGE AIR 407 (COMPLETE ASSEMBLY) 2159810114 TANK ASSEMBLY - SURGE 409 (NOT AVAILABLE AS ASSEMBLY) 2159810115 27 SYSTEM INSTALLATION - EXHAUST 411 2159810116 28 CLEANER INSTALLATION - AIR 413 7304100005 CLEANER ASSEMBLY - AIR 415 (COMPLETE ASSEMBLY) 2159810143 34 GRILL INSTALLATION - ENGINE HOOD 417 80004881 38 FAN INSTALLATION - NON CE 419 VI
16, 2008
Manitowoc Crane Group MACHINE COMPONENT INDEX
Date: Oct 16, 2008 Rev: Model Number RT540E (40 TON) Serial Number 258110 Item Part Description Page DRIVE TRAIN GROUP 2159810102 22 DRIVE LINE INSTALLATION 421 7364100114 DRIVE LINE ASSEMBLY 423 WITH CENTER BEARING (COMPLETE ASSEMBLY) 7364100115 DRIVE LINE ASSEMBLY 425 (COMPLETE ASSEMBLY) 7364100166 DRIVE LINE ASSEMBLY 427 (COMPLETE ASSEMBLY) AXLE GROUP 2159710017 19 AXLE INSTALLATION - REAR 429 WITHOUT DIFFERENTIAL LOCK 7049101503 AXLE ASSEMBLY - DRIVE/STEER 431 (COMPLETE ASSEMBLY) 90012611 DIFF. CARRIER GROUP 433 90012612 HOUSING & HUB GROUP 435 90012613 PLANETARY HUB GROUP 439 90012614 STEER CYLINDER GROUP 441 90012615 BRAKE GROUP 443 7372100255 CYLINDER ASSEMBLY - 5" LOCKOUT 445 (COMPLETE ASSEMBLY) 6872100045 SWITCH ASSEMBLY - PROXIMITY 447 (NORMALLY OPEN) (COMPLETE ASSEMBLY) 2159510011 20 AXLE INSTALLATION - FRONT 449 7049101503 AXLE ASSEMBLY - DRIVE/STEER 451 (COMPLETE ASSEMBLY) 90012611 DIFF CARRIER GROUP 453 90012612 HOUSING & HUB GROUP 455 90012613 PLANETARY HUB GROUP 459 90012614 STEER CYLINDER GROUP 461 90012615 BRAKE GROUP 463 6970100369 21 TIRE AND WHEEL INSTALLATION - 465 20.5 X 25 GENERAL 6970100370 TIRE AND WHEEL ASSEMBLY - 467 20 5 X 25 GENERAL (COMPLETE ASSEMBLY) 7970140719 WHEEL ASSEMBLY - 17.00" X 25" 469 (COMPLETE ASSEMBLY) VII
Manitowoc Crane Group
MACHINE COMPONENT INDEX
Date: Oct 16, 2008 Rev: Model Number RT540E (40 TON) Serial Number 258110 Item Part Description Page 6970100370 TIRE AND WHEEL ASSEMBLY - 471 20 5 X 25 GENERAL (COMPLETE ASSEMBLY) 7970140719 WHEEL ASSEMBLY - 17.00" X 25" 473 (COMPLETE ASSEMBLY) OUTRIGGER GROUP 2159110157 4 FLOAT INSTALLATION - OUTRIGGER 475 6458100000 FLOAT ASSEMBLY - OUTRIGGER 477 (COMPLETE ASSEMBLY) 2159110160 16 COVER INSTALLATION - OUTRIGGER BOX 479 FRAME GROUP 80002067 1 CARRIER FRAME COMPLETE 481 80002066 CARRIER FRAME 483 80002064 CARRIER FRAME ASSEMBLY 485 80002062 OUTRIGGER BEAM INSTALLATION 487 (COMPLETE ASSEMBLY) 80002077 OUTRIGGER BEAM ASSEMBLY 489 7372100238 CYLINDER ASSEMBLY - 4" OUTRIGGER JACK 491 (COMPLETE ASSEMBLY) 6372100456 CYLINDER ASSEMBLY - OUTRIGGER EXTENSION 493 (COMPLETE ASSEMBLY) 7372100232 CYLINDER ASSEMBLY - 2 1/2" O/R EXTENSION 495 (COMPLETE ASSEMBLY) 80006891 1 DECAL INSTALLATION RT535E/540E-STANDARD 497 80006890 DECAL INSTALLATION RT540E STANDARD-CAB 499 6376200767 DECAL INSTALLATION - RT535E 503 (STANDARD CARRIER) 6376200776 DECAL INSTALLATION - RT535E 505 (STANDARD SUPERSTRUCTURE) 6376200785 DECAL INSTALLATION - RT535E 507 (STANDARD BOOM) 2159110286 2 FENDER AND DECK INSTALLATION 509 HOIST ACCESS 6376206875 2 DECAL INSTALLATION - RT540E 513 (NOMENCLATURE) 2159110262 5 LIGHTS INSTALLATION - EXTERIOR 515 (DOMESTIC) (FOR REFERENCE ONLY) 2159110098 6 TIE DOWN INSTALLATION - 517 HOOK BLOCK VIII
Manitowoc Crane Group
MACHINE COMPONENT INDEX
Date: Oct 16, 2008 Rev: Model Number RT540E (40 TON) Serial Number 258110 Item Part Description Page 2159810191 7 COVER INSTALLATION-BATTERY BOX 519 2159100686 9 MIRROR INSTALLATION - REAR 521 VIEW 2159110216 10 STEP INSTALLATION 523 6376100272 11 HARDWARE KIT - DECAL 525 6978100997 13 ELECTRICAL SYSTEM INSTALLATION - CARRIER 531 (RT540E/RT530E2) 6512101096 HARNESS ASSEMBLY - CARRIER 541 (COMPLETE ASSEMBLY) 6679100157 PANEL ASSEMBLY - ENGINE RELAYS 547 (COMPLETE ASSEMBLY) 6512100807 HARNESS ASSEMBLY - ENGINE RELAY PANEL 549 (COMPLETE ASSEMBLY) 2159110182 14 TANK INSTALLATION - HYDRAULIC 551 7880100112 RESERVOIR ASSEMBLY - HYDRAULIC 553 (COMPLETE ASSEMBLY) 9437100891 FILTER ASSY. HYD. RETURN 555 2159110178 LADDER ASSEMBLY 557 (COMPLETE ASSEMBLY) 2159610147 15 VALVE INSTALLATION - HYDRAULIC 559 (CARRIER) 7926100859 VALVE ASSEMBLY - OUTRIGGER CONTROL 561 4 SECTION (COMPLETE ASSEMBLY) 7926100911 VALVE ASSEMBLY - PARK BRAKE RANGE SHIFT 563 (COMPLETE ASSEMBLY) 7926100924 VALVE ASSEMBLY - AXLE LOCKOUT 565 (COMPLETE ASSEMBLY) 7926100936 VALVE ASSEMBLY - OUTRIGGER SELECTOR 567 REAR STEER (COMPLETE ASSEMBLY) 2159110152 18 TRAY INSTALLATION - STORAGE 571 2159110179 25 TANK INSTALLATION - FUEL 573 7880100116 TANK ASSEMBLY - 58 GALLON FUEL 577 (COMPLETE ASSEMBLY) 7576001743 MOUNTING KIT - OIL COOLER 579 2159110178 LADDER ASSEMBLY 581 (COMPLETE ASSEMBLY) 2159810208 26 BATTERY INSTALLATION 583 IX
Manitowoc Crane Group MACHINE COMPONENT INDEX
Date: Oct 16, 2008 Rev: Model Number RT540E (40 TON) Serial Number 258110 Item Part Description Page 7246100441 KIT - CABLE (BATTERIES) 587 RT535 CONTROL VALVE GROUP - LOWER 2159610224 17 HYDRAULIC LINES INSTALLATION - 591 CARRIER SCHEMATIC 6829104375 19 SOFTWARE SPEC RT540E/RT530E-2 SCHEMATIC X
Manitowoc
Group
Crane
Notes Page 1
2159910216
Manitowoc Crane Group
(SHEET 9 OF 9)
Page 2
(SHEET 8 OF 9)
Manitowoc Crane Group 2159910216
Page 3
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