Liebherr LR 1600-2 Crawler Crane With Lattice Mast Operating Instruction Manual 1600-2-002 – PDF

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Foreword General

This crane was built according to the state of technology and recognized safety technical regulations.

Despite that, dangers to body and life for the user and / or third persons or damage to the crane and / or other material assets can occur.

This crane may only be used: - in impeccable technical condition.

- for destined use.

- by trained personnel, which acts in a safety and danger conscious way.

- when no safety relevant problems are present.

- when no modifications were made on the crane.

Any problems, which could affect safety must be fixed immediately.

Modifications on the crane may only be made with written approval by Liebherr-Werk Ehingen GmbH. Data recording device

This crane is equipped with a data recording device. Among others, the following data is recorded: - Date and time of day - Entered configuration of the crane - Actual load - Percentage of utilization of the crane - Working radius - Main boom angle, luffing jib angle - Total telescopic boom length, length of each telescopic section - Every actuation of bypass devices The recorded data can be read with a respective software.

Safety and warning notes

Safety and warning notes are directed to all persons who work with the crane.

The terms DANGER, WARNING, CAUTION and ATTENTION used in the crane documentation are intended to point out certain rules of conduct to all persons working with the crane.

2

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Contents

Contents

1.00 Description of crane

23

1.01 Terminology

24

1 Component overview

25

2 Boom systems

29

1.02 Product description

41

1 Crawler travel gear

43

2 Crane superstructure

43

1.03 Technical data

45

1 Dimensions and weights

47

2 Lifting equipment

75

3 Ground pressure

75

4 Workplace-related emission value

75

5 Vibrations

75

6 Crane speeds

75

7 Ropes

76

2.00 Safety

79

2.03 Job planning

80

1 Crane operation planning

81

2.04 General safety technical guidelines

82

1 General

83

2 Emergency exit

91

3 Checking the rigging and fastening points

95

4

97

Personal protective equipment

5 Use of single-stranded height safety equipment, illustration 1

103

6 Use of double-stranded height safety equipment, illustration 2

103

7 Securing the assembly personnel against falling

103

8 Rescuing the assembly personnel

105

9 Documentation

105

10 Identification

105

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11

Contents

11 Requirements for the crane operator

105

12 Selecting the location, illustrations 1 to 3

111

13 Slopes and excavations, illustrations 4 and 5

114

14 Permissible ground pressures

114

15 Supporting

119

16 Checking the safety measures

120

17 Endangering air traffic

120

18 Grounding

120

19 Consideration of wind conditions

121

20 Working in the vicinity of transmitters

131

21 Dangers when working together with several cranes

133

22 Hand signals for guidance

134

23 Crane operation with a load

141

24 Lifting of personnel

144

25 Crane operation in case of thunderstorms

145

26 Safety notes for external power feed ( 100 V AC to 400 V AC)

145

27 Welding work on the load

146

28 Interruption of crane operation.

147

29 Resumption of crane operation

148

30 Ending crane operation

148

31 Turning/ driving in reverse

149

32 Parking the vehicle

149

33 Safety guidelines for ladders

153

2.05 Signs on the crane

160

1 Warning signs

161

2 Command and prohibition signs

165

3

Notice signs

169

2.06 Antifall guards on the crane

172

1 Personal protective equipment

173

2

Fall arrest equipment on the crane chassis

175

3

Installing the fall arrest equipment on the crane operator's cab

179

4

Fall arrest equipment on the crane superstructure

181

5

Fall arrest equipment o the pivot sections and lattice mast boom

185

2.15 General safety technical notes for operation with ballast trailer

12

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190

Contents

1 Safety guidelines

191

2

192

Inspection of tires and disk wheels

3.00 Crane assembly

195

3.01 Crawler carrier assembly

196

1 Component overview crawler travel gear

197

2 Dimensions and weights

197

3

199

Installing the assembly supports

4 Assembly/ disassembly of the crawler carrier with the auxiliary crane

205

5 Assembly I disassembly of the crawler carrier with SA-frame

221

6 Disassembling the assembly support

239

3.02 Turntable assembly

242

1 Turntable with Quick Connection*

243

2

Installing the turntable

247

3 Removing the turntable

251

3.03 Central ballast

252

1 Components

253

2 Central ballast combinations

255

3

Permissible central ballast assemblies

255

4

Installing the central ballast

257

5 Removing the central ballast

269

3.04 Mechanical auxiliary support 1 Installing the mechanical auxiliary support 3.05 Assembly of SA bracket

278 279 282

1 Component overview SA-frame

283

2 Attachment points SA-frame

283

3 Assemble SA-frame

285

4

293

Disassemble SA-frame

3.06 Assembly conditions

300

1 Assembly conditions for operation on crawlers 3.07 Assembly hoist winches

301 302

1 Component overview

303

2 Dimensions and weights

303

3 Assembling winch 1

305

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13

CLICK HERE TO

DOWNLOAD THE COMPLETE MANUAL

• Thank you very much for reading the preview of the manual.

• You can download the complete manual from: www.heydownloads.com by clicking the link below

• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.

CLICK HERE TO

DOWNLOAD THE COMPLETE MANUAL