Liebherr Crane HS 8100 HD Operating Manual SN 184923 – PDF DOWNLOAD

Operating manual

en

Model:

HS 8100 HD Serial number:

184923

001 - 06.03.2017

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Product ID Commercial name: Type: Model/Version:

Cable Excavator HS 8004.02.02 V01.02

Document ID ORIGINAL OPERATOR'S MANUAL Author: Issued:

LWN / Technical Publication Department 2016-10-07

Manufacturer

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Liebherr-Werk Nenzing GmbH Dr. Hans Liebherr Straße 1 6710 Nenzing Austria +43 50809 41-0 info.lwn@liebherr.com

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Foreword

The name Liebherr doesn't just stand for products and services. It has become a byword for ideas and innovations. For progress which has proved its worth in the marketplace.

We constantly strive to extend and improve our diverse range of products and services. This requires ongoing cooperation and sharing of experience with our customers and business partners throughout the world. We are therefore grateful for any ideas and suggestions for improvements.

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Inform Liebherr customer service if the machine is sold or bought by a previous owner.

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Foreword

copyright © Liebherr-Werk Nenzing GmbH 2016

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Notes regarding the documentation

Using the documentation The documentation supplied with the machine is designed to enable you to: – operate the machine safely, – use it in all permissible situations, – carry out routine maintenance.

To do this, you will need to be able to find your way around the documentation, which is in several parts.

The documentation consists of: Operation manual This contains information on starting, operating and maintaining the machine.

Spare parts catalog This contains information on procuring spare parts.

Technical information This contains information about the electrical and hydraulic systems of the machine.

Load charts This contains all the valid load charts for all machine setup options.

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All the documentation can be found on the CD-ROM. The symbols printed on the CDs provide information on their contents.

Minimum requirements for using the CD-ROMs Hardware: – Intel® Pentium II® 500 MHz – 128 MB RAM memory – CD-ROM drive – 800 x 600 pixel resolution, high color Software: – Windows 2000, XP – Internet Explorer 5.5 – Acrobat Reader 7.0 Popup blockers may not be activated when working with Liebherr Parts. Note that the popup blocker functionality may be a part of certain web browsers and in

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Notes regarding the documentation

personal firewalls (software firewalls). The popup blocker functionality can usually be deactivated via the options in the respective program.

Latest version of the documentation The delivered documentation is compiled solely for the listed serial number and can thus not be transferred onto other machines of the same series.

To ensure the documentation is always complete and up to date: – Do not remove individual documents.

– Replace any missing, unreadable pages by reprinting them from the CD-ROM or request them from Liebherr after sales service.

– Insert immediately new documents supplied as a result of modifications.

– Replace amended documents and destroy the old version (particularly in the case of load charts).

– Always replace CD ROM with updated version, for example from the change documentation.

– With multilingual documents, always update all languages.

Storage of documentation The operation manual must always be kept ready at hand in the cabin.

The currently required load charts must be kept in the cabin. These can be printed out from the CD-ROM. The spare parts catalogue and the technical information must be available to the maintenance and service personnel as required.

Structure of the operating manual The operating manual is made up of individual, serially numbered chapters.

The table of contents shows how the individual chapters are structured.

The documentation is supplied in paper form in a ring binder and in electronic form on a CD-ROM.

Display conventions Numerical values and units

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This machine was designed and built according to the metric system of units.

Numerical values within the imperial system of units are converted and rounded.

Symbols Symbol *

Meaning Optional additional equipment Requirement must be met

Performing an action

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Notes regarding the documentation

Symbol

Meaning Consequence of an action

Specific characteristics or procedures on a machine with two multi-directional control levers Specific characteristics or procedures on a machine with a multi-directional control lever and a double T-lever Symbols

Symbols in illustrations Symbol

Meaning

Actions

Imperative sequence of multiple actions in an illustration Random sequence of multiple actions in an illustration

Consequences of actions

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Consequences of actions with imperative sequence Consequences of actions with random sequence

Exact enlargement of an area

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Notes regarding the documentation

Symbol

Meaning

Enlargement of an area or a component in the same perspective as in the illustration

Enlargement of an area or a component in a different perspective as in the illustration

Symbols in illustrations

Markings on warning signs

Description

1

Warning signs

Warns of possible injuries

2

Signal word

For further information see: Signal words

3

Danger source

Explanation of danger (contexts)

4

Measures

Measures to prevent the danger

5

Consequences of the danger

Consequences in case of non-observance and possibly additional information required for comprehension

Labelling of the warning notices

Signal words DANGER Denotes an immediate dangerous situation which will result in death or serious injury if it is not avoided. u Refers to action to reduce or avoid the danger(s).

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Name

Notes regarding the documentation

WARNING Denotes a dangerous situation which could result in death or serious injury if it is not avoided. u Refers to action to reduce or avoid the danger(s).

CAUTION Denotes a dangerous situation which could result in minor or moderate injury if it is not avoided. u Refers to action to reduce or avoid the danger(s).

NOTICE Denotes a dangerous situation which could result in material damage if it is not avoided. u Refers to action to reduce or avoid the danger(s).

Additional markings Note Denotes useful tips and hints. u Refers to the current action and demonstrates how to perform tasks in a straightforward manner.

Publisher's imprint Version In the interest of our customers, we reserve the right to make changes in line with technical developments. This documentation therefore corresponds to the technical situation at the time of delivery of the machine, and not to the current state of development at the manufacturer.

Copyright notice Litronic is a registered trademark of Liebherr.

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The documentation is protected by copyright. Copying and reproducing the load charts in connection with work planning and operation of the machine is expressively permitted. Other than that, the documentation may not be duplicated, reproduced, microfilmed, translated or converted for storage and processing in computer systems, either wholly or partially, without the written consent of Liebherr-Werk Nenzing GmbH. © Copyright by Liebherr All rights reserved.

copyright © Liebherr-Werk Nenzing GmbH 2016

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Notes regarding the documentation

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Technical terms and abbreviations

List of abbreviations Abbreviation

Technical term

ANSI

American National Standards Institute

ASME

American Society of Mechanical Engineers

BGV

Berufsgenossenschaftliche Vorschriften

CAN

Controller Area Network

DIN

Deutsches Institut für Normung

EN

Europäische Norm

IEC

International Electrotechnical Commission

ISO

International Organization for Standardization

IP

International Protection

LiDAT

Liebherr Data Transmission

MDE

Maschinendatenerfassung

OSHA

Occupational Safety and Health Administration

PDE

Prozessdatenerfassung

RCN

Rope Category Number

SWL

Safe Working Load

List of abbreviations

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Glossary Technical term

Definition/explanation

American National Standards Institute

American National Standards Institute.

American Society of Mechanical Engineers

Professional association of mechanical engineers in the USA.

Berufsgenossenschaftliche Vorschriften Accident prevention regulations issued by the German Employer's Liability Insurance Associations.

Controller Area Network

Serial data transmission system.

Deutsches Institut für Normung

Most important national standards organization in the Federal Republic of Germany.

European Norm

Regulations that were issued by one of the three European Standardization Committees (European Committee for Standardization, European Committee for Electrotechnical Standardization and European Telecommunications Standards Institute).

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Technical terms and abbreviations

Technical term

Definition/explanation

International Electrotechnical Commission

International Standardization Organization for standards in the field of electrotechnology and electronics.

International Organization for Standardi- International association of standardization organizations that drafts zation and issues international standards.

International Protection

The protection classes classified with an IP define the suitability of electric operating materials for different ambient conditions (water, dust, etc.) as well as protective measures to protect against possible hazards during their use.

Liebherr Data Transmission

Data transmission system that delivers information about the localization and operation of the machines.

Litronic

Electrohydraulic proportional control of the machine. Crane control and management system.

Lastmomentbegrenzung

Electronic overload protection system.

Maschinendatenerfassung

Recording and saving the most important machine data (status, utilization, operating times, etc.).

Occupational Safety and Health Administration

American Federal Authority that was established to enforce the Federal Labor Safety Law and issues safety regulations for the industry.

ÖNORM

National standard issued by the Austrian Standards Institute.

Prozessdatenerfassung

System for electronic recording, saving and visualization of process data.

Rope Category Number

Rope category number in accordance with ISO 4309.

Safe Working Load

Maximum admissible load without consideration of dynamic forces.

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Glossary

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Contents

1

Product description

39

1.1

Type plate

39

1.2

Declaration of conformity

40

1.3

Appropriate use

41

1.4

Inappropriate use

43

1.5

Use of machine with load moment limitation and hoist limit switches

45

1.6

Service life classification

46

1.7

Load chart in dependence on working equipment

47

1.7.1

Casing oscillator and grab (grab mode)

48

1.7.2

Dynamic soil compaction

52

1.7.3

Dragline bucket

53

1.7.4

Slurry wall grab

55

1.8

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1.9

Machine

60

1.8.1

Machine overview

60

1.8.2

Technical data

60

1.8.3

Safety devices

65

1.8.4

Monitoring installations

66

Basic machine

67

1.9.1

Basic machine overview

67

1.9.2

A-frame1

71

1.9.3

Pendant straps on A-frame1

72

1.9.4

Uppercarriage

73

1.9.5

Cabin

75

1.9.6

Central power unit

77

1.9.7

Undercarriage

78

1.9.8

Crawler side frame

79

1.9.9

Platforms on uppercarriage

80

1.9.10 Hydraulic platforms and electrohydraulic platforms* on uppercarriage

81

1.9.11 Adapter for casing oscillator

87

copyright © Liebherr-Werk Nenzing GmbH 2016

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DOWNLOAD THE COMPLETE MANUAL

• Thank you very much for reading the preview of the manual.

• You can download the complete manual from: www.heydownloads.com by clicking the link below

• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.

CLICK HERE TO

DOWNLOAD THE COMPLETE MANUAL