Kobelco CRAWLER CK2500-II PARTS MANUAL S3JD10005ZO02 – PDF DOWNLOAD

PARTS MANUAL

CK2500-II

APPLICABLE : JD04-02002 ........

BOOK CODE : S3JD10005ZO02

(c) Printed in Japan 2006.11

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tf~£9BB:~ t' t:{rm J{_ -c ~~1ii5, :c 1/ 1/ 1/1ii5, *113}Jrf JIB~ a2J... L,-C JS< t, ~ t:ty~ t {ffUc'"t o

It is suggested that you write the serial number of your machine and engine in the space below so that it will be readily available when you need it.

~~1ii5 MACHINE SERIAL NUMBER I

1/ 1/ 1/1ii5

ENGINE SERIAL NUMBER

*113)...!rf JJ B DATE DELIVERED

NOTICE @

This parts catalogue is for those machines shown on the front page with model numbers including and following those listed below:

@

As this parts catalogue also contains lists of parts based on specifications for machines other than that used by you, before ordering parts, be sure to confirm the specifications of the your machine.

@

For engine parts, refer to the engine section of the parts catalogue for the specific machine.

@

As we are constantly improving our products, changes may occur which are not included in this parts catalogue. However, as we publish revised editions that incorporate such changes as necessary, if you have any questions, please contact your nearest Service Station or our Service Center.

1.

HOW TO ORDER PARTS.

When you order parts, you are requested to mention clearly the following items when contacting our dealer.

(1) Model of Machine (2) Machine Serial No. or Engine Serial No. (3) Part No. (4) Part Name (5) Q'ty

(6) Your Address and Shipping Instructions Example

2.

Model

00· 0000

EZ04V00004Fl

Cylinder Assy

Lunit

(1)

( 2)

(3)

(4)

( 5)

HOW TO IDENTIFY A PART (PARTS MANUAL)

The words in the left hand column below correspond to the headings on the parts list pages.

ITEM

Part assemblies are printed at the top of a parts list. The individual part items composing that assembly are then listed as items 1, 2, 3 and so on. If within an assembly, there are sub- assemblies, then the individual part items within the sub- assembly will take a rotation like 1-1, 1-2, 1-3 and so on. If another sub- assembly is encountered, then its parts would be listed 1- lA, 1- lB, 1-lC and so on.

When service or repair kits are supplied as composite items, they are simply listed at the end of the parts list and the parts they include are identified as follows: Consists of item * to * · · · This kit is composed of items bracketed by * to

*·

Consists of items** & *···This kit is composed of two items,** and*·

PART NO.

Part's own No. Parts without a part No. cannot be separately supplied. Order as component of a larger unit.

DESCRIPTION Part's own name.

REFERENCE

By way of example, show the page or manual identified the part sub-assembly.

SEE(C.P.M): Refer to the component parts manual.

Q'ty

Q'ty of the part for one machine is listed. But for sub-assemblies, the Q'ty shown is for one assembly even though the machine may have more than one.

APPLICABLE

The applicable machine No. is shown for those parts listed.

When the applicable machine No. is not shown, the parts are common to all the machines covered by this manual. In case the serial No. cannot be shown in the column for the serial No., with the mark of A, B etc, the serial No. is shown at the end of the parts list as a footnote.

(Note):

When ordering parts, automatically interchangeable parts are often supplied.

Key to symbols ASSY

ASSEMBLY

JAPA.

JAPANESE

ATT

ATTACHMENT

L.H.

LEFTHAND

CONY.

CONVERTER

LOW

LOWER

C.P.M

COMPONENT PARTS MANUAL

LUB

LUBRICATION

ELEC

ELECTRICAL

PRESS

PRESSURE

ENGL.

ENGLISH

QTY

QUANTITY

ENG

ENGINE

RADIA.

RADIATOR

FR.

FRONT

RE.

REAR

HYD

HYDRAULIC

R.H.

RIGHT HAND

INCL.

INCLUDE

STEER

STEERING

INST

INSTRUMENT

TEMP

TEMPERATURE

INSTAL

INSTALLATION

UPP

UPPER

;7{ · CONTENTS ~-V' DESCRIPTION

1. :::J /

1--- □ -Jv

~°AT b..

r- D - Jv 7 '1/ t / :I :1/ r- D - Jv 7 '1/ t :1/ :I :1/

CONTROL SYSTEM CONTROLASSY.......................

11-01

CONTROLASSY.......................

(FOR LUFFING JIB/ OPTION)

11-02

CONTROL LEVERASSY . . . . . . . . . . . . . . .

12-01

13-01

(~@])

(BOOM I MAIN/ AUX.) CONTROL LEVER ASSY . . . . . . . . . . . . . . .

(SWING)

r- D-JvvJ,- 7 '1/72/ C~fi)

CONTROL LEVERASSY . . . . . . . . . . . . . . .

(PROPEL)

14-01

REMOTE CONTROL VJNSTAL . . . . . . . . .

(BOOM/FRONT/REAR) SWING LOCKASSY....................

GRIP ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FLOORPLATEASSY . .. . .. . .. .. . . . . . . .

GRIP ASSY . . . . . . . . . . . . . . . . . . . . . . . . . .

(BOOM) PANELASSY . . . . . . . . . . . . . . . . . . . . . . . . . .

PANELASSY . . . . . . . . . . . . . . . . . . . . . . . . . .

(LEFT STAND) PANELASSY . . . . . . . . . . . . . . . . . . . . . . . . . .

(LEFT STAND) PANELASSY . . . . . . . . . . . . . . . . . . . . . . . . . .

(LEFT SIDE) PANELASSY . . . . . . . . . . . . . . . . . . . . . . . . . .

(BYPASS SWITCH) TRIMMER INSTAL . . . . . . . . . . . . . . . . . . . .

(FOR LUFFING) DRUM LOCKASSY . . . . . . . . . . . . . . . . . . . .

(FRONT I REAR) LUB. LINES . . . . . . . . . . . . . . . . . . . . . . . . . . .

(FRONT I REAR) MONITOR INSTAL . . . . . . . . . . . . . . . . . . . .

COVERASSY . . . . . . . . . . . . . . . . . . . . . . . . . .

RADIO INSTAL........................

(OPTION) (COVER INSTAL)

15-01

(5 '1/ 7 -1 ::.; -!f V 7'' I 7t 7°-V 3 :1/) :I :1/

r- D-Jv vi,- 7,yt :1/

C-f-A/±~/:rm~) :I :1/

r- D-Jv vi,- 7 '1/t/

:I :1/

Jf~{t

1),:: : I / )\)Vi

(7''-A/7 D :1/ 1'jl) ~) ~@]o,y!J 7,yt::,;

!J'' 1) '1/ 7° 7 '1/ 72 / 7D77°v-1'

!J''

PAGE

1)

'1/ 7°

7'1/t/

7 '1/ t /

Cf-A) ;q,;i,, 7 ,y t::,;

1,;z, Jv 7 ,y t::,; ( ft 7-- :$1 :1/ ~ )

7 ,y t::,; (ft.A :$1 / ~) ;q,;i,, 7 ,y t::.; (ft~1' ~)

;q,;i,,

;q,;i,, y,yt/

(J'\1' )\_A 7--1' '1/ =f-) f' l) y Jf~{-1 ( 7 '1/ 7 -1 :1/ !J''}fl) ~5AD'1/!7

7,yt::,;

C±~/:rm~) ~ 7 AD '1/ !J ~H~E'iaffi C±~/M~) lf-V !J 5 7-- :$1 Jf~{-1 jJ ) \ - 7 '1/ t :1/ 71/7[:ij~{-1 (7[ 7°1/ 3 :1/) (jJ )\-Jf~{t)

2. ?-1/T

~°ATb..

(7 'J -7 ;t-Jvfflt) 91' / =J-Jf~ {-1 91' :1/=J- 7,yt::,; (±~)

91' ::.; =J- 7 o/ t :1/

am~)

16-01 18-01 19-01 20-01 23-01 24-01 25-01 26-01 27-01 28-01 31-01 33-01 42-01 43-01 45-01

WINCH SYSTEM (FREE FALL LESS) WINCH INSTAL . . . . . . . . . . . . . . . . . . . . . . .

WINCHASSY..........................

(FRONT)

51-01 52-01

WINCH ASSY . . . . . . . . . . . . . . . . . . . . . . . . . .

(REAR)

53-01

;7{ · CONTENTS ~-V' DESCRIPTION

1iJ2!;fl 7 'Y t /'

REDUCTION ASSY SWING . . . . . . . . . . . . .

(FRONT) (REAR)

(±~)

am~)

3. ?-1 ":/7':/ -;J.. T .b.

J -7 71"-Jvf1)

(7 1

ry -1 / 7 Jf>{ 1'J (±~)

CM~) tJ-1/77,yt:1/

am~/7 J -7 ?t-Jvi'J) 1

1"J -1 /' 7 7 '1/ t /' (7 1J - 7 ?t-Jv{t)

1iJ2!;fl 7 'Y t /' 7''v-:t- 7 ,y t :1/ -f v-:t-/'Z :$''';v 7 ,y t ✓ 7 :1/7°&7-..-1 '1/7

7,yt:1/

(7 1J - 7 ?t-Jv{t)

:i v - :t-

Jf>{ {t

(7 l) - 7 7t-Jv{'J) 3JlJ\Jv 7''Waif (7 1J - 7 ?t-Jv{t) 4JlJ\Jv 7'' waif (7 l) - 7 7t-Jv{'J)

7 D 7 7°v-1' Waif (7 1J - 7 ?t-Jv{t) ~-7- waif y,yt:1/ (7 l) - 7 7t-Jv{'J)

4. 7''-.b. ?-1 ":/7':/ -;J.. T .b. ry -1 ✓ 7 Jf>{ {t tJ-1 /7 7,yt/' 1iJ2!;fl 7 'Y t /' 5. v· 7'' ? -1 ":/ T ry -1 / 7 Jf>{1'J ( 7 'Y 7 -1 :1/ ~-- V 7''.ffl) tJ-1/'7 7,yt:1/ 1"J -1 /' 7 7 'Y t /' 1iJ2!;fl 7 'Y t /' -Ji-1 }{"1/-:i Yo/t/' }{7-D1D'Y~ 7,yt/' o,y~ 7,yt/' }{ 7 .A:JJJ\- 7 'Y t /' tJ -1 / 7 waif 7 ,y t / C7 ?<' 'Y 7f.ffU)

PAGE

54-01

WINCH SYSTEM (WITH FREE RALL) WINCH INSTAL . . . . . . . . . . . . . . . . . . . . . . .

(FRONT DRUM) (REAR DRUM) WINCH ASSY . . . . . . . . . . . . . . . . . . . . . . . . . .

(REAR I WITH FREE FALL) WINCHASSY..........................

(WITH FREE FALL) REDUCTION UNIT ASSY . . . . . . . . . . . . . .

BRAKEASSY................. ... . . .. . .

BRAKE PEDALASSY . . . . . . . . . . . . . . . . . .

LAMP & SWITCH ASSY . . . . . . . . . . . . . . . .

(WITH FREE FALL) BRAKE INSTAL . . . . . . . . . . . . . . . . . . . . . . .

(WITH FREE FALL) 3-SECTIONVALVE HYD. LINES . . . . . . .

(WITH FREE FALL) 4-SECTION VALVE HYD. LINES . . . . . . .

(WITH FREE FALL) CONTROL LINES, FLOOR . . . . . . . . . . . . .

(WITH FREE FALL) WINCH HYD LINES....................

(WITH FREE FALL)

72-01

73-01 74-01 74-11 74-12 77-01 78-01 79-01 80-01 81-01 83-01 85-01

BOOM WINCH SYSTEM WINCH INSTAL . . . . . . . . . . . . . . . . . . . . . . .

WINCH ASSY . . . . . . . . . . . . . . . . . . . . . . . . . .

REDUCTION UNIT ASSY . . . . . . . . . . . . . .

101-01 102-01 103-01

JIB WINCH WINCH INSTAL . . . . . . . . . . . . . . . . . . . . . . .

(FOR LUFFING JIB) WINCH ASSY . . . . . . . . . . . . . . . . . . . . . . . . . .

WINCH ASSY . . . . . . . . . . . . . . . . . . . . . . . . . .

REDUCTION UNIT ASSY . . . . . . . . . . . . . .

GUIDE SHEAVE ASSY . . . . . . . . . . . . . . . . .

DRUM LOCKASSY . . . . . . . . . . . . . . . . . . . .

LOCKASSY . . . . . . . . . . . . . . . . . . . . . . . . . . .

DRUM COVERASSY . . . . . . . . . . . . . . . . . . .

WINCH HYD. LINES . . . . . . . . . . . . . . . . . . .

(ATTACHMENT SIDE)

2

131-01 132-01 133-01 134-01 135-01 137-01 138-01 139-01 140-01

;7{ · CONTENTS DESCRIPTION

1:'.7-1 / 7ffiafff 7 ,y t / C~{t{P-U)

1:7 -1 / 7 ffiafff

7 'Y t /

C~{t{P-U) 6. ~[§~ AT b.

Jf)( {1 fiJE@]y~J2!;fl 7 'Y t / fiJE@]y~J2!;fl 7 'Y t / fjJE@] x 7 1) / ,!7'' Jf)( N fJJE@J x 7 1J / ~- ~H~ffiafff fjJE @]y~J2!;fl

7. fflia~ J::~~Wafff M/7°ffiafff

M/7°ffiafff }-D-Jv)

M/7°ffiaff (-f'l) X l))

1,;1,,7--

ffiafff

1,;vi :1 / t- □ -Jv ffiaff 7-lf-:iA v-?t Jf>({'J

7 o 7 :1 / t- o - Jv waff ~ V/ffiaff ;). -1 / J'\Jv7'' 7 'Y t / ;1. -1 / 1,;1,,7'' 7 ,y t / ;). -1 / J'\JV:i 7 'Y t / Cf-A) 8~J, Jv 7''

Jf>( {1

2~1,;1,,7-- Jf)(f'J l) ?<7-/ ffiaff l) ?<7-/-fD 'Y -:7 ffiaff 1JJE @J t - ?t !a1f 2~1,;1,,--f ffiafff fJJE@J :1 / t- o- Jvffiafff 4~1, Jv --f ffiafff (,::-?t 7''v-=t-) 5~1,;1,,7--

WINCH HYD. LINES . . . . . . . . . . . . . . . . . . .

(BASE MACHINE SIDE)

141-01

WINCH HYD. LINES . . . . . . . . . . . . . . . . . . .

(BASEMACHINE SIDE)

142-01

SWING SYSTEM SWING REDUCT INSTAL . . . . . . . . . . . . . .

151-01

SWING REDUCTION ASSY . . . . . . . . . . . . .

152-01

SWING REDUCTION ASSY . . . . . . . . . . . . .

SWING BEARING INSTAL . . . . . . . . . . . . .

SWING BEARING LUB. LINES

153-01 155-01 156-01

LINES

(~':71/3/) (:1 /

~-~j PAGE

wafff

Cfn1 mHJ lf::) 1:'.7-1 /7 ffiaff (±~ffl) (frfl~ffl) 1:'.7-1 /7 ffiaff (7''-Affl)

UPP. PUMP HYD. LINES . . . . . . . . . . . . . . .

PUMP HYD. LINES . . . . . . . . . . . . . . . . . . . .

(SUCTION) PUMP HYD. LINES . . . . . . . . . . . . . . . . . . . .

(CONTROL) PUMP HYD. LINES . . . . . . . . . . . . . . . . . . . .

(DELIVERY) VALVE HYD. LINES . . . . . . . . . . . . . . . . . . . .

VALVE CONTROL LINES . . . . . . . . . . . . . .

ACCUHULATORINSTAL . . . . . . . . . . . . . .

FLOOR CONTROL HYD. LINES . . . . . . . .

DRAIN HYD. LINES....................

MAIN VALVE ASSY . . . . . . . . . . . . . . . . . . . .

MAIN VALVE HYD. LINES..............

MAIN VALVE ASSY . . . . . . . . . . . . . . . . . . . .

(BOOM) 8-SECTION VALVE INSTAL . . . . . . . . . . .

2-SECTION VALVE INSTAL . . . . . . . . . . .

RETURN HYD. LINES..................

RETURN BLOCK HYD. LINES . . . . . . . . . .

SWING MOTOR HYD. LINES . . . . . . . . . . .

2-SECTIONS VALVE . . . . . . . . . . . . . . . . . .

201-01 202-01

CONTROL LINES, SWING..............

4 SECTIONS VALVE . . . . . . . . . . . . . . . . . . .

(MOTOR BRAKE) 5-SECTIONS VALVE . . . . . . . . . . . . . . . . . .

(LIMIT STOP)

220-01 221-01

WINCH HYD. LINES . . . . . . . . . . . . . . . . . . .

(FOR FRONT) (FOR REAR DRUM) WINCH HYD. LINES . . . . . . . . . . . . . . . . . . .

(FOR BOOM)

225-01

3

202-02 202-03 204-01 205-01 207-01 208-01 209-01 210-01 211-01 212-01 213-01 214-01 215-01 216-01 218-01 219-01

222-01

226-01

;7{ · CONTENTS ~-V' DESCRIPTION

7t1' Jv~ -5 wa1g 7'" rr~ tm EE wa ig 7--1' X.Jv:J 31':.,, 1'lfX{1 7--1' x.;i,:J 31':.,, 1'

{'FiJJt[b :?7 :.,, ~ 7 '1/ t :.,, 1tiJJtm :?Z :.,, ~ Y '1/ t :.,,

tmEEWaig

7 '>' t:.,,

)\Jv 7''

waig

J\Jv7''

7 ,y t:.,,

8. /f.?-7°5 / t,. ;,r;- 7°7 ✓ 1' 7,yt:.,,

PAGE

OIL COOLER HYD. LINES..............

LOW. HYD. LINES . . . . . . . . . . . . . . . . . . . . .

SWIVEL JOINT INSTAL . . . . . . . . . . . . . . . .

SWIVEL JOINT........................

HYD. OILTANKASSY..................

HYD. OILTANKASSY..................

HYD. LINES ASSY . . . . . . . . . . . . . . . . . . . . .

235-01 241-01 242-01 243-01 245-01 246-01 24 7 -01

VALVEASSY VALVE ASSY . . . . . . . . . . . . . . . . . . . . . . . . . .

248-01 249-01

POWER PLANT

5 V i-:?Z lfXN i 7 ~ l) ---}- lfXN

POWER PLANT ASSY..................

PUNP INSTAL.........................

POWER DIVIDER . . . . . . . . . . . . . . . . . . . . . .

MUFFLER INSTAL . . . . . . . . . . . . . . . . . . . .

FUEL LINES . . . . . . . . . . . . . . . . . . . . . . . . . .

RADIATOR INSTAL . . . . . . . . . . . . . . . . . . . .

AIR CLEANER INSTAL . . . . . . . . . . . . . . . .

251-01 252-01 253-01 254-01 256-01 258-01 259-01

✓~ 7 '1/'"(: ✓

FUELTANKASSY.....................

261-01

~:.,,7° ~51' 7''!fX{1 ; ' r; - ::;-- -1 ; \ -1 :?7,, 775-J&N

mt¥~waig

~*~:)?

ELECTRIC SYSTEM

9. ~~~7'Tb. -~£ 7,yt:.,,

(ti::;-· '1/ :t--)

-~£ 7,yt:.,, (liff@J 7

v - A)

-~£ 7,yt:.,,

-~£-~£

(707 7°v-1')

wamfi 7 '>' t:.,, 7,yt:.,,

(ti.#-~)

,

7,yt:.,,

(::\=--t :ipg/;fj~) ( q:- -t ·:ipg /M/L :I :.,, }- tJ - 7)

-~£ 7,yt:.,, (ti. ::;-· '1/ :t--) 17 7t '>' V -t :?7:.,, ~ 177t,yy,7:?7:.,,~ )\ '1/ Tl) IfXN

l)

v-

7'1/'"(:/

10.~i77''/jj'- ~

:t-- -t 7' lfX{-t q=-,77'' 7,yt:.,, ~7 7,yt:.,,

lfXN 7,yt:.,,

ELEC ASSY. . . . . . . . . . . . . . . . . . . . . . . . . . . .

(R.H. DECK) ELEC ASSY. . . . . . . . . . . . . . . . . . . . . . . . . . . .

(REV. FRAME) ELEC ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . .

(FLOOR PLATE) RELAYBOXASSY . . . . . . . . . . . . . . . . . . . . .

ELEC ASSY. . . . . . . . . . . . . . . . . . . . . . . . . . . .

(L.H. GUARD) ELEC ASSY............................

(CAB I STANDARD) (CAB I MIL CONTROLLER) ELEC ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . .

(L.H. DECK) WASHER TANK INSTAL . . . . . . . . . . . . . . .

WASHERTANKASSY..................

BATTERYINSTAL . . . . . . . . . . . . . . . . . . . . .

RELAY ASSY . . . . . . . . . . . . . . . . . . . . . . . . . .

352-01 353-01 354-01 355-01 356-01 357-01

358-01 360-01 360-02 361-01 364-01

CAB/GUARD CAB INSTAL . . . . . . . . . . . . . . . . . . . . . . . . . .

CABASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

401-01 402-01

DOORASSY . . . . . . . . . . . . . . . . . . . . . . . . . . .

403-01

4

;~ · CONTENTS ~-V' DESCRIPTION

7 J\-1/- 1--

Gl~~pg) ITTJ ~ 7' 17 -1 1 "Jf~ {1 o,y~ 7,yt ✓ O-Jv 7''7-1 ✓ ~

~',1/1/

7,yt ✓

ii.fJ- ~ Jf:R{1 ii.fJ- ~ 7,yt ✓ ii.fJ- ~ 1fffB7 o/ t ✓ 70 ✓ J--jJ- ~

7,yt ✓

-1 ✓ 1/.::z..v-1/3 ✓

7,yt ✓

-1 ✓ 1/.::Z.. v-1/ 3 ✓ 7,yt ✓ ~7.A#-~

7,yt ✓

C±~/M~) ~@1~7 1) ✓ ':f 7])\7])\-

7,yt ✓

(~@17 v-A) 7 ✓ -!l-711\-

7,yt ✓

RUBBERSHEETINSTAL (OPERATOR'S ROOM)

404-01

WIPERINSTAL........................

LOCKASSY . . . . . . . . . . . . . . . . . . . . . . . . . . .

ROLL BLIND . . . . . . . . . . . . . . . . . . . . . . . . . .

SASH ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . .

405-01 406-01 408-01 409-01

L.H. GUARD INSTAL...................

L.H. GUARDASSY . . . . . . . . . . . . . . . . . . . . .

L.H. GUARD ASSY . . . . . . . . . . . . . . . . . . . . .

FRONT GUARD ASSY . . . . . . . . . . . . . . . . . .

INSURATION ASSY....................

INSULATION ASSY . . . . . . . . . . . . . . . . . . . .

DRUMGUARDASSY ...................

(FRONT I REAR) SWING BEARING COVER . . . . . . . . . . . . . .

COVER ASSY . . . . . . . . . . . . . . . . . . . . . . . . . .

(SWING FRAME)

412-01 413-01 414-01 414-11 415-01 416-01 417-01

420-01 420-11 420-12 421-01 422-01 423-01 424-01

AT'Y7°

7,yt ✓

AT'Y7°

7,yt ✓

UNDER COVER ASSY . . . . . . . . . . . . . . . . . .

R.H. UNDER COVER ASSY . . . . . . . . . . . . .

R.H. UNDER COVER ASSY . . . . . . . . . . . . .

UNDER COVER ASSY . . . . . . . . . . . . . . . . . .

AUX PLATFORM ASSY.................

R.H. DECK INSTAL . . . . . . . . . . . . . . . . . . . .

R.H. DECK INSTAL . . . . . . . . . . . . . . . . . . . .

(UNDER OF CAB) L.H. DECK INSTAL . . . . . . . . . . . . . . . . . . . .

STEP ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . .

STEP ASSY............................

':/ATb.

LOWER SYSTEM

t;7 ✓ ,Y-n1\ti7 ✓ tl-jJJ\-

7,yt ✓ 7,yt ✓

7/9''- 7])\- 7,yt ✓

tm!IJJ7°7 'Y 1-- 7 ?t-A ti-r' 'Y :f- Jf~{1

7 'Y t ✓

t;.:f,yq::- Jf~{1 (:\=- ~ -f 7') ii. -r' 'Y :\=- Jf:R {1

11. □ '7-

~fr=E-9 7,yt ✓

~fiy~J3!~7 'Y t ✓ 7-1 ~7 7-1 ~7

7,yt ✓

7-:)~7-. 1--

7,yt ✓

0-7 7,yt ✓ Cl:ffB/l'ffB) 0-7 7,yt ✓, f'7'Y~ 0-7 7,yt ✓, 7,y;'\ 7 v-A jJJ\- 7 ,yt:,; ~ tJ - 7 7 v - A ;%s,g- e°:,; :,;.::z..- 7,yt ✓ (1220 mm) :,,'.::z..- 7,yt ✓ (1330 mm)

PAGE

418-01 419-01

425-01 427-01 427-11

PROPEL MOTORASSY . . . . . . . . . . . . . . . .

REDUCTION UNIT ASSY . . . . . . . . . . . . . .

IDLER ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . .

IDLER ADJUST ASSY..................

ROLLER ASSY . . . . . . . . . . . . . . . . . . . . . . . . .

(UPPER/ LOWER) ROLLERASSY, TRACK.................

ROLLERASSY, UPP . . . . . . . . . . . . . . . . . . .

FRAME COVERASSY . . . . . . . . . . . . . . . . . .

CRAWLER FRAME CONNECT PIN . . . . .

SHOE ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . .

(48 inch)

451-01 452-01 453-01 454-01 455-01

SHOE ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . .

(52 inch)

468-01

5

456-01 456-02 457-01 459-01 467-01

;j{ · CONTENTS ~-V' DESCRIPTION

1'5Y7'1J7?i'

7,ytY

TRANSLIFTER ASSY . . . . . . . . . . . . . . . . . .

TRANSLIFTER HYD. LINES . . . . . . . . . . . .

1' 5 :,; A J 7 ?t raJEEWaffi 1

12.? l,,-/

PJgfat!f~1t cf-1>.)

Jr-7'';1,;

0-5 7,yt/'

i=f:trai:J:i

7,yt/'

7 'Y t Y

7'1'7'YP

7'Yt/'

i}{---( /' p ".,/-7'' 7 'Y t /' -:)7' JJ-1 Jr-7';1,; Jr-7'';1,; 1J-1 ~ o -5 7 'Y t ✓ 7'-1>. ;,,y,;77-- P'Y7° 7,ytY fi!I}J".,/-7' 7 'Y t /' -:)7''

'71'--rD-7°

7,yt/'

13. 5 'Y 7 1' / If

Y /y 'Y T ;I. /

7'Y7~/'-!J''

7,yt/'

-:)7''

"

J::~~7'-1>. 7 'Y t /' 7-;, 7''-1>. 7 'Y t /' 7DY1' 7--1'7'1/P 7'Yt/' 7-- P7'Y 1' ".,/-7'' 7,yt/' (7 t1 /' 1' 7-- 1' 7 '1/ 1') 1J--r 7--1'7'1/P 7,yt/' 7-- P7'Y 1' ".,/-7'' 7,yt/' ( 1) '"f-7-- P7'Y 1')

7'"~~1/ 7' 7 '1/ t /' 7-- P 7 'Y P ;, '1/ -!J 7-- Po/ 7° J'\ 'Y -!J

7-- p '1/ 7°

{'FJJJraJ ?i' ✓ ,;; ll~ ft

7 'Y t /'

4 71-01 4 72-01

CRANE ATTACHMENT

yly 'YT ;I./" 7'°~~:i-1>. 7,ytY l:~~7''-1>. 7,ytY i=f:tra,7''-1>. i=f:tra,:i-1>. i=f:t rai -f- I>.

7''-1>. i}{-1 Y 1' "./---f 7,ytY 7-1 ~7 "./--f 7,ytY JJ-1 Jr- ·f;v ccJ> 34) -f-1>. JJ-1 Jr-:iJv JJ-1 Jr- ·f;v ccJ> 38) jJ-1 ~D-5 7,ytY JJ-1 ~0-7 7,yt/'

-:)7''

PAGE

7 'Y t /'

LOW. BOOM ASSY . . . . . . . . . . . . . . . . . . . . .

UPP. BOOM ASSY . . . . . . . . . . . . . . . . . . . . . .

INSERT BOOM . . . . . . . . . . . . . . . . . . . . . . . .

INSERT BOOM . . . . . . . . . . . . . . . . . . . . . . . .

INSERT BOOM . . . . . . . . . . . . . . . . . . . . . . . .

BOOM POINT SHEAVE ASSY . . . . . . . . . .

IDLER SHEAVE ASSY..................

GUY CABLE ( cf> 34) . . . . . . . . . . . . . . . . . . .

BOOM GUY CABLE . . . . . . . . . . . . . . . . . . . .

GUY CABLE ( cf> 38) . . . . . . . . . . . . . . . . . . . . .

GUIDE ROLLERASSY . . . . . . . . . . . . . . . . .

GUIDE ROLLERASSY . . . . . . . . . . . . . . . . .

ANGLE MATER INSTAL . . . . . . . . . . . . . . .

(BOOM) CABLE ROLLERASSY . . . . . . . . . . . . . . . . .

JIB ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

INSERT JIB ASSY. . . . . . . . . . . . . . . . . . . . . .

STRUT ASSY . . . . . . . . . . . . . . . . . . . . . . . . . .

JIB POINT SHEAVE ASSY..............

JIB GUY CABLE . . . . . . . . . . . . . . . . . . . . . . .

CABLE GUIDE ROLLERASSY..........

BOOM BACK STOP ASSY . . . . . . . . . . . . . .

AUX.SHEAVEASSY ...................

WIRE ROPE ASSY . . . . . . . . . . . . . . . . . . . . .

501-01 502-01 503-11 503-12 503-13 504-01 505-01 508-01 508-11 508-12 510-01 510-11 511-01 512-01 515-01 516-01 517-01 518-01 519-01 520-01 528-01 531-01 535-01

LUFFING ATTACHMENT LUFFINGJIBASSY....................

UPPERBOOMASSY...................

TAPERBOOMASSY . . . . . . . . . . . . . . . . . . .

FRONT STRUT ASSY . . . . . . . . . . . . . . . . . .

STRUT SHEAVE ASSY . . . . . . . . . . . . . . . . .

(FRONT STRUT) REAR STRUT ASSY . . . . . . . . . . . . . . . . . . . .

STRUTSHEAVEASSY .................

(REAR SURUT) LOW. JIB ASSY . . . . . . . . . . . . . . . . . . . . . . . .

STRUT BACKSTOP ASSY . . . . . . . . . . . . . .

BACKSTOP ASSY . . . . . . . . . . . . . . . . . . . . .

HYD. OILTANKINSTAL . . . . . . . . . . . . . . .

6

551-01 552-01 553-01 554-01 555-01 556-01 557-01 559-01 560-01 561-01 562-01

;j{ · CONTENTS ~-V' DESCRIPTION

7 'Y t /'

{lpJ}]fffi ?<' /' ~

ftJJJrB:I ?<' / ~ :)7''

7,ytY

J\"J~7-. f''Y7°

7 ,y t Y

J:ff~:} :i

1/7 ~1/'f' V-7 7"JtY 71 ~5 V-·f 7,ytY Jr-7'';11 D-5 (J: ff~ 7'' - A ffl) tj:t r1:1, 1/ 7'' 7 'Y t

7,ytY

/'

Jr-7''JvD-7 7,ytY ( 7 'Y 7 -1 /' ~,, tj:t r1:1, 1/ 7''ffl)

M@v-·:i 7,ytY J'\;t,Jv

7,ytY

f' 7 ~Jv

:f- 'Y f'

14. ;jj' /

j... 1)

7 'Y t /'

-ff -f jJ /' f' 1)

v--f 7,ytY

v--A

HYD. OILTANKASSY..................

HYD. OIL TANK . . . . . . . . . . . . . . . . . . . . . . .

JIB BACKSTOP ASSY . . . . . . . . . . . . . . . . . .

UPP.JIBASSY .........................

JIB POINT SHEAVE ASSY..............

IDLER SHEAVE ASSY..................

CABLE ROLLERASSY . . . . . . . . . . . . . . . . .

(FOR UPP. BOOM)

563-01 564-01 565-01 567-01 568-01 569-01 570-01

INSERT JIB . . . . . . . . . . . . . . . . . . . . . . . . . . .

CABLE ROLLERASSY . . . . . . . . . . . . . . . . .

(FOR LUFFING INSERT JIB) AUX. SHEAVE ASSY . . . . . . . . . . . . . . . . . . .

PANEL ASSY . . . . . . . . . . . . . . . . . . . . . . . . . .

TRAVELING KIT . . . . . . . . . . . . . . . . . . . . . .

571-01 572-01 573-01 574-01 575-01

GANTRY

#Yf'l) 7,ytY

7

PAGE

7,ytY

7 7-. f'

7,ytY

77-.f'

7,ytY

D-5

7,ytY

':/-1 /7

15. 1)-l::'/Q''

GANTRYASSY SUB GANTRY ASSY . . . . . . . . . . . . . . . . . . . .

SHEAVE ASSY . . . . . . . . . . . . . . . . . . . . . . . . .

FRAME ASSY..........................

MAST ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . .

MAST ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . .

ROLLERASSY.........................

601-01 602-01 603-01 605-01 611-01 612-01 613-01

REEVING WINCH

l)-l:::'Y~''r)1 /'7

7,ytY

REEVING WINCH ASSY................

670-01

l)-l:::'Y~''r)1 /'7

7,ytY

REEVING WINCH ASSY................

WINCH HYD LINES....................

WINCH HYD LINES....................

GUIDE ROLLERASSY . . . . . . . . . . . . . . . . .

ROLLER ASSY . . . . . . . . . . . . . . . . . . . . . . . . .

ROLLERASSY.........................

GUIDE ROLLERASSY/OPTION . . . . . . . .

(FOR UPP. BOOM)

671-01 672-01 673-01 675-01 676-01 677-01 679-01

7''- A 7 ,y f' e.° / 1J-1:::'y~''r)1 /7 #1 ~D-5

D-5 D-5

wa~ wa~

7,ytY

7,ytY 7,ytY

#1 ~ D-5 7,ytY/7)-7°1/3 Y (J:tf~7''-Affi)

16. ~~ (Eff ~jj .Lt~ AT b. ~:& {Irr ~15 lf:~ ~

wa~

(#Y f' 1) ffi)

~:& {Irr ~15 lf:~ ~ wa~ (7 7-. f' ffl)

~:& {Irr ~15 lf:~ ~ wa~ (:,'f:({tffl)

~:& {Irr ~15 lf:~ ~ wa~ c7'' - A jfj srntJf3i 11)

SAFETY DEVICE SAFETY DEVICE HARNESS............

(FOR GANTRY) SAFETY DEVICE HARNESS . . . . . . . . . . . .

(FOR MAST)

801-01

SAFETY DEVICE HARNESS . . . . . . . . . . . .

(FOR BASE)

802-01

SAFETY DEVICE HARNESS . . . . . . . . . . . .

(BOOM ANGLE SENSOR INSTAL)

803-01

7

801-11

;j{ · CONTENTS DESCRIPTION

~~~jJJJ:~fi (-!7 v-:1/

:i-Affl)

~~ffl~1JJJ:~ti: ffia~ (1/ 7'',I=§)

~~~jJJJ:~fi ( 7 o/ 7 -1 :1/ ,!7'' ffl ) 7 :1/ -!7"Jvt :1/~ Jf>tN 1) ~ ,y ~7-.1' 'YT 7,yt:1/ (7''-A~~l) ~ 'Y ~7-.1' 'YT) (7''-A)

7 ,y -!7 ~~ 1) ~ ,y ~ 7-.1' 'Y T C-!7 v-:1/ffl) 7 'Y -!7 ~~ 1) ~ 'Y ~ 7-.1' o/ T Jf>t {t tt c*m WJ 1/ - ~f & 7--m)

v

~ 'Y ~7-.1' 'YT ( 7 'Y 7 -1 :1/ ,!7'' ffl ) 1) ~ ,y ~7-.1' 'YT 7,yt:1/

~ ~ 1)

17. :t.J? /

~? .r.-1 "/ 7 v-b.

jJry:1/~r;::r..-{ ~ 7,yt:1/ jJ-n{-r'-1 ry::r..-{ ~ ~@~~n Y ,y t

7,yt:1/

/

~@17v-A ~@17 v-A 7,yt:1/ 7 J\- Jf>t{t jJ ry / ~ r; ::r..-1 ~ Jill.~~fi

7 'Y t /' 'l:~Jib 7 'Y t :1/

l::: /'

1s. 5~Jv

803-03 803-04 804-01 805-01

807-01 808-01 809-01 810-01

COUNTERWEIGHT /FRAME COUNTERWEIGHT ASSY..............

CARBODYEWIGHT ASSY . . . . . . . . . . . . . .

SWING ALARM LAMP ASSY............

REV FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . .

REV. FRAME ASSY . . . . . . . . . . . . . . . . . . . . .

RUBBER INSTAL . . . . . . . . . . . . . . . . . . . . . .

COUNTERWEIGHT REMOVAL.........

PIN ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ELEC ASSY. . . . . . . . . . . . . . . . . . . . . . . . . . . .

LABEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

LABEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

LABELASSY . . . . . . . . . . . . . . . . . . . . . . . . . .

(FOR CRANE)

7 /'\.Jv 7 'Y t /' C-!7 v-:1/ffl) 19. -=f 0)1fu ::r.. 7 :1 :1/ -r' -11/ 3 (~ pg .::z. .:=. 'Y ~ )

r

:J:1/-r'-11/37

(~ 51,-.::z. .:=. 'Y ~ )

r r r r

7 'Y 1,771' Jv 7 ,y 7 71' Jv 7 o/ ;, 7 71' Jv 7 ,y 7 7 -1 Jv (7 :1/ T 7-. 1) 'Y 7°)

1, 1,

803-02

851-01 852-01 853-01 854-01 855-01 856-01 861-01 862-01 866-01

LAVEL

5 /'\.Jv 7/'\.Jv

::r..7

OVER HOIST PREVENTIVE DEVICE . . .

(FOR CRANE BOOM) SAFETY DEVICE HARNESS . . . . . . . . . . . .

(FOR JIB) OVER HOIST PREVENTIVE E DEVICE .

(FOR LUFFING) ANGLE SENSOR INSTAL . . . . . . . . . . . . . .

LIMIT SWITCH ASSY . . . . . . . . . . . . . . . . . . ( BOOM OVERHOIST L/S) ( BOOM) HOOK OVERHOIST L/S . . . . . . . . . . . . . . . .

(FOR CRANE) HOOK OVERHOIST LIMIT SWITCH . . . .

(FOR AUX. SHEAVE & JIB) OVERHOIST LIMIT SWITCH . . . . . . . . . . .

(FOR LUFFING) LIMIT SWITCHASSY..................

871-01 872-01 873-01

OTHERS AIR CONDITIONER (INDOOR UNIT) AIR CONDITIONER (OUTDOOR UINT) UPPER FINAL.........................

UPPER FINAL . . . . . . . . . . . . . . . . . . . . . . . . .

UPP. FINAL . . . . . . . . . . . . . . . . . . . . . . . . . . .

UPPER FINAL . . . . . . . . . . . . . . . . . . . . . . . . .

(ANTI -SLIP)

8

901-01 902-01 905-01 905-02 905-03 905-04

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