Kobelco CKE4000C Parts Catalogue Manual S3JF00002Z002 – PDF DOWNLOAD

PARTS MANUAL

CKE4000C . APPLICABLE:

JF02-01 003,01 004

BOOK CODE : S3JF00002Z002

(c) Printed iii Japan 2004.10

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m£~tt~~~m~~.~M*%. IY~Y*%. MA~~8~~A~~B<

C. ~~::lJ"'ICfJ!;fUc-To It is suggested that you write the serial number of your machine and engine

in the space below so that it will be readily available when you need it.

1IM*% MACHINE SERIAL NUMBER I/~/*%

ENGINE SERIAL NUMBER MA~~8

DATE DELIVERED

NOTICE @

This parts cat~logue is for those machines shown on the front page with model numbers including and following those listed below:

@

As this parts catalogue also contains lists of parts based on specifications for machines other than that used by you, before ordering parts, be sure to confirm the specifications of the your machine.

@ As we are constantly improving our products, changes may occur which are not included in

this parts catalogue. However, as we publish revised editions that incorporate such changes as necessary, if you have any questions, please contact your nearest Service Station or our Service Center.

3.

HOW TO ORDER PARTS. When you order parts, you are requested to mention clearly the following items when con­ tacting our dealer.

(1) Model of Machine (2) Machine Serial No. (3) Part No. (4)

Part Name

(5) Q'ty

(6) Your Address and Shipping Instructions

4.

HOW TO IDENTIFY A PART (PARTS MANUAL) The words in the left hand column below correspond to the headings on the parts list pages.

ITEM

Part assemblies are printed at the top of a parts list. The individual part items composing that assembly are then listed as items 1, 2, 3 and so on. If within an assembly, there are sub-assemblies, then the individual part items within the sub-assembly will take a rotation like 1-1, 1-2, 1-3 and so on. If another sub-assembly is encountered, then its parts would be listed I-lA, I-IB, I-IC and so on.

When service or repair kits are supplied as composite items, they are simply listed at the end of the parts list and the parts they include are identified as follows: Consists of item *: to *: ... This kit is composed of items bracketed by *: to

*:.

Consists of items *:*: & *: ... This kit is composed of two items, *:*: and *:.

PART NO.

Part's own No. Parts without a part No. cannot be separately supplied. Order as component of a larger unit.

~

DESCRIPTION Part,'s own name.

REFERENCE

By way of example, show the page or manual identified the part sub-assembly.

Q'ty

Q'ty of the part for one machine is listed. But for sub-assemblies, the Q'ty shown is for one assembly even though the machine may have more than one.

APPLICABLE

The applicable machine No. is shown for those parts listed.

When the applicable machine No. is not shown, the parts are common to all the machines covered by this manual. In case the serial No. cannot be shown in the column for the serial No., with the mark of A, B etc, the serial No. is shown at the end of the parts list as a footnote.

(Note):

When ordering parts, automatically interchangeable parts are often supplied.

Key to symbols '---

ASSY

ASSEMBLY

L.H.

LEFT HAND

ATT

ATTACHMENT

LOW

LOWER

CONY.

CONVERTER

LUB

LUBRICATION

ELEC

ELECTRICAL

PRESS

PRESSURE

ENG

ENGINE

QTY

QUANTITY

FR.

FRONT

RADIA.

RADIATOR

HYD

HYDRAULIC

RE.

REAR

INCL.

INCLUDE

R.H.

RIGHT HAND

INST

INSTRUMENT

STEER

STEERING

INSTAL

INSTALLATION

TEMP

TEMPERATURE

JAPA.

JAPANESE

UPP

UPPER

;j{ . CONTENTS

:g

, '

f1J\

1. ::J:/ " D -)v ~ A T b. :J ~ t- O-)v 7':!l-1! ~

DESCRIPTION

re.-v PAGE

CONTROL SYSTEM CONTROL ASSY .......................

CONTROL LEVER ASSY ................

(JIB HOIST)

11-01 11-02

CONTROL ASSY .......................

(SHL BOOM HOIST)

11-03

CONTROL LEVER ASSY ................

(BOOM / MAIN / AUX.)

12-01

CONTROL LEVER .....................

(SWING)

13-01

CONTROL LEVER(FOR CHINA) ........

(SWING)

13-03

CONTROL LEVER ASSY ................

(PROPEL/FUNCTION LOCK) REMOTE CONTROL VALVE INSTAL ....

(FRONT/REAR/BOOM) SWING LOCK ASSY ....................

PEDAL ASSY (OPTION) ................

(BOOM CONTROL) PEDAL ASSY (OPTION) ................

(LUFFING JIB CONTROL) PEDAL ASSY (OPTION) ................

(SHL BOOM CONTROL) PANELASSY ..........................

(LEFT STAND)

14-01

PANEL ASSY (FOR CIDNA) .............

(LEFT STAND)

23-03

PANELASSY ..........................

(LEFT STAND)

24-01

PANEL ASSY (FOR CHINA) .............

(LEFT STAND)

24-03

PANELASSY ..........................

(LEFT STAND) PANEL ASSY (FOR CHINA) .............

(LEFT STAND)

25-01

PANELASSY ..........................

(LEFT SIDE)

26-01

PANEL ASSY (FOR CHINA) .............

(LEFT SIDE)

26-03 27-01

A1' 'Y f-)

PANELASSY ..........................

(BYPASS SWITCH)

7'Y-1!Y ($:$() (/\1' j\,7.. A1''Yf-)

PANEL ASSY (FOR CHINA) .............

(BYPASS SWITCH)

27-03

DRUM LOCK ASSY .....................

(FRONT&REAR)

28-01

. fiIj~)

7-A7'Yt-t:YJm~~ji:

BOOM FOOT PIN REMOVAL DEVICE ...

37-01

:J Y t- O-)v vj\- 7'Y-1!Y

(:/71&1*) :J Y t- O-)v 7'Y-1!Y (SHL 7- A 1&1*) :J Y t- O-)vvj\- 7'Y-1!~ (7-A . ::E~ . fiIj~) vj\­

:J ~ t- O-)v

(1.iffIm) :J ~ t- O-)v Vj\- ($:$() (1.iffIm) :J Y t- 0 -)v V 1'\- 7'Y-1!Y (JEfT/*~ L, ""rtf) 1).:c:J Y j\)v7I&M (7 0 ~ t-jI) ~/7- A)

1.ifflmo'YP x.-!I)v

7'Y-1!~

7'Y-1! Y (71"7:"/3 y)

(7-A~{'F)

x.-!I )v 7 'Y-1! Y (71"7:"/ 3 ~) ('7 'Y 7 -{ ~::t:/7iifF) x.-!I )v 7 'Y-1! Y (71"7:"/3 y)

(SHL7-A) j\;r,)v

7'Y-1!Y

(RA!;} y~) j\;r:,)v

7'Y-1!Y ($:$()

(RA!;} Y ~) j\;r:,)v

7'Y-1!~

(RA!;} ~ ~) j\;r:,)v

7'Y-1!~

(RA!;} Y j\;r,)v

n

($:$()

7'Y-1!Y

(RA!;} ~ ~) j\;r:,)v

7'Y-1!Y ($:$()

(RA!;} Y ~) j\;r:,)v

7'Y-1!~

(R-lT1' ~) j\;r,)v

7'Y-1!~ ($:$()

(R -lT1' ~) j\;r:,)v

7'Y-1!Y

(J\1' j\,7.. j\;r,)v

~'7AO'YP (::E~

7'Y-1!~

15-01 16-01 18-01 19-01 20-01 23-01

25-01

~.

;X . CONTENTS ~

DESCRIPTION

"

-T-~::7 7 .7..)c'~{\f

(;t'1'y 3 y)

~M

(;t'1'y 3 Y)

V.r{)V-T-Y 7Y7f

~{\f

7Y-:/

~M

.7..-1 'Y 7-

~{\f

(;t'1'y 3 y)

(§ li*Iiftffl)

.7..-1'Y7-

~M(~~/;t'1'Y3Y)

(§ li*IilLffl)

2. ?1' /T ~ATb. 9-1 /7-

~{\f

9-1 './

7'YtY

~~~

7'Yty

',- 3. --:I-b. ?1' /T ~ ATb. 9-1/7- ~M

MONITOR INSTAL (OPTION) LEVEL GAUGE INSTAL (OPTION) ..... .

RADIO INSTAL ....................... .

LAMP INSTAL ........................ .

SWITCH ASSY (OPTION) .............. .

(FOR SELF REMOVAL) SWITCH ASSY (FOR CHINNOPTION) ...

(FOR SELF REMOVAL)

PAGE

42-01 43-01 45-01 47-01 48-01 48-03

WINCH SYSTEM WINCH INSTAL ...................... .

WINCH ASSY ......................... .

REDUCTION ASSY, WINCH

51-01 52-01 53-01

BOOM HOIST SYSTEM WINCH INSTAL .......................

(BOOM)

101-01

~M

WINCH ASSY . . . . . . . . . . . . . . . . . . . . . . . . . .

REDUCTION UNIT ASSY . . . . . . . . . . . . . . .

CYLINDER ASSY ......................

102-01 103-01 104-01

4. V'--:I ?1' /T ~ATb.

LUFFING JIB/MAST WINCH SYSTEM

('1'-1>.)

9-1/7~~~

7'yty 7'yty

yl) /5

9-1/

~M ('7 'Y 71 y.;/Y'1'&7.7.. }-)

9-1/7~~~

7'Yty 7'yty

y I} /5 ~{\f

5. 1.6£@::; AT b.

J'ifi@].:c-)c'

~M

J'ifi@]~~r,,\t

7 'y t y

~~~

7'yty J'ifi@]"'7l)Y';/ ~M J'ifi@]'" 7 I) y.;/ ~MFfL!ff

6. Ba~ ;f{Y7 ;f{y 7°

131-01 132-01 133-01 134-01

SWING SYSTEM SWING MOTOR INSTAL ...............

SWING MOTOR ASSY ..................

REDUCTION UNIT ASSY . . . . . . . . . . . . . . .

SWING BEARING INSTAL. . . . . . . . . . . . . .

LUB. LINES, SWING BEARING ... . . . . . .

150-01 151-01 152-01 153-01 155-01

LINES

!aft !aft

(-11'::7 y 3 Y)

;f{Y7

WINCH INSTAL .......................

(LUFFING JIB&MAST) WINCH ASSY ....... . . . . . . . . . . . . . . . . . . .

REDUCTION UNIT ASSY . . . . . . . . . . . . . . .

CYLINDER ASSY ......................

!aft

(rl).r{l))

71 )v)c' ~{\f ;{ -1 './ r\)V:1 llift J'ifi@] .:c - )c' !aft J'ifi@]::z Y }- O-)v FfL!ft

PUMP HYD. LINES....................

PUMP HYD. LINES ....................

(SUCTION)

201-11 201-12

PUMP HYD. LINES ....................

(DELIVERy)

201-13

FILTER INSTAL .......................

MAIN VALVE HYD. LINES. . . . . . . . . . . . . .

SWING MOTOR HYD. LINES ...........

SWING CONTROL HYD. LINES. . . . . . . . .

202-01 204-01 205-01 206-01

2

;j{ . CONTENTS

..

7:if-:::1.AV-:$('

l&M

7tJ77v-r- llif 7tJ77v-r- llif 7tJ'Y-!J

7'Y-eY

1:l!!!/\)v7 (ME@l&:tJ)

3:l!!!/\)v7 (ME@l') :t: ::J Y)

3:l!!!/\)v7

(SHL1' y:$(' - tJ 'Y -!J)

f:vY

Aa"l

7tJ77v-r- waif (:if- -y 77)V r- ) 4:l!!!/\)v7 l&{1

en ? Y :$(' ? x1' Hm~ . "< 7.. r-)

1) I) -7 /\)v7

7'Y-e Y

2:l!!!/\)v7 l&M (1:l'iW~)

4:l!!!/\)v7 l&{t (:t:-:$l ;;,jJ7v-:if-)

8:l!!!f\)v7 l&M

(Jtt91J#) l&M

8:l!!!/\)v

(/\1' n'Y r- . f::7 A tJ 'y-!J) 4:l!!!/\)V::1 l&M (~~IM~lI:)

3:l!!!/\)V::1 l&{t (71"7;:/ 3 Y) (7-1>. 7 'Y r- t::Y . I) - t::Y :1') 6:l!!!/\)v/ l&M (1:1' r-:7 Y7.. I) 7:$(') 3:l!!!/\)v/ l&{1

(:/7 (;;, jJ . .I:tt91J . ~[lll) ) ;f.1"Y?1"Y7 waif :/7?1"Y7 Aaif /'\)v7 ~{1 (:/7Jl1) SHL ? -1 './ 7 11"I /\)v7 ~{t (SHLJlI)

7:::1.-771" Y 7'Y-eY (":/7' SHLffl) 7:::1.-771"Y 7'Y-eY (:/7 . SHLffl)

/\)v7

7'Y-e Y

(:/7'JlI)

DESCRIPTION

ACCUMLATOR INSTAL ................

FLOOR PLATE HYD. LINES ............

FLOOR PLATE HYD. LINES ............

BLOCK ASSY ..........................

1-SECTIONVALVE....................

(SWING REFACTION) 3-SECTION VALVE. . . . . . . . . . . . . . . . . . . .

(SWING REMOTE CONTROL) 3-SECTION VALVE. . . . . . . . . . . . . . . . . . . .

(SHL INTER LOCK) DRAIN HYD. LINES. . . . . . . . . . . . . . . . . . . .

FLOOR PLATE HYD. LINES ............

(CAB TILT) 4-SECTION VALVE. . . .. . .. .. . . ... . . .. .

(CfW'MAST) RELIEF VALVE ASSY ..................

2-SECTION VALVE. . . . . . . . . . . . . . . . . . . .

(UPP/LOW SELECT) 4-SECTION VALVE. . . . . . . . . . . . . . . . . . . .

(MOTOR NEGATIVE BRAKE) 8-SECTION VALVE. . . . . . . . . . . . . . . . . . . .

(PROPORTIONAL VALVE) 8-SECTION VALVE....................

(PIROT . DRUM LOCK) 4-SECTION VALVE. . . . . . . . . . . . . . . . . . . .

(LIMIT STOP (2nd» 3-SECTION VALVE (OPTION) . . . . . . . . . .

(BOOM FOOT' REEVING) 6-SECTION VALVE .. .. . . .. . . . .. .. . .. ..

(UPP. TRANSLIFTER) 3-SECTION VALVE. . . . . . . . . . . . . . . . . . . .

(FOR JIB) MAIN WINCH HYD. LINES .............

JIB WINCH HYD. LINES ...............

VALVE INSTAL ........................

(FOR JIB) SHL WINCH HYD. LINES. . . . . . . . . . . . . . .

VALVE INSTAL ........................

(FORSHL) TUBE LINE ASSY . . . . . . . . . . . . . . . . . . . . . .

(FOR JlB/SHL) TUBE LINE ASSY . . . . . . . . . . . . . . . . . . . . . .

(FOR JIB/SHL) VALVE ASSY ...........................

(FOR JIB)

3

.r(.-.:;/ PAGE

207-01 208-01 209-01 210-01 211-01 212-01 213-01 214-01 215-01 217-01 218-01 219-01 220-01 221-01 222-01 223-01 224-01 225-01 226-01 227-01 228-01 229-01 230-01 231-01 232-01 233-01 234-01

;j{ . CONTENTS ~-y

45

~

'"'::?AI--

ntlJHla1f

DESCRIPTION

7 Y A I) 7/j ntlJ.£l!1f (1:$1) 7/j) 1:$ I-- 7 Y A I) 7/j ntIEEI!1f (1:$1) 7/j) =j-::::L-771Y ( ~ :v:*-!iiLJID 7f1 )v~-7 1!1f r $i1ilJ:El!1f ft'tf1::C - /j. 1a1f A1 x')v Y31YI-- 1a1f A 1 x')vY 31 Y I-­ ::::L-771Y 1::g~ I--

fF1lI1JntI/jY~

7'YtY

fF1lI1J1l1J/jy~

1!1f

=j-::::L-771Y =j-::::L-771Y ::::L-771Y =j-::::L-771Y =j-::::L-771Y I&{1 (7f7Y 3 y)

Y I) Y Jf

(~ :V:*-!i:V:ffl) J\)v7 I&{1

7. I~?- /7";/ r. .:r..y-;:iy I&M ii{Y7 I&M 1'\ r; -7 -1 J\1Jf

'"'::?7'7

I&M

~~ 1!1f jJl\7 I&{1

7Y.:r..-/j I&M ~ I) -7 I&{1 ~~/j Y~ I&{1 ~~/jY~ I&{1

8. ~3&'l AT b. .~®

I&{1

(;ft 71-fWl 00)

n{1 ctr:71-{lIJJoo) .~® n{1 .~®

(ME@]7

v- b.)

MAST HYD. LINES. . . . . . . . . . . . . . . . . . . . .

LIFTER HYD. LINES . . . . . . . . . . . . . . . . . . .

(UPPER TRANSLIFTER) LIFTER HYD. LINES '" . . . . . . . . . . . . . . . .

(UPPER TRANSLIFTER) TUBE LINE...........................

(SELF REMOVAL) OIL COOLER HYD. LINES . . . . . . . . . . . . . .

LOWER HYD. LINES ...................

PROPEL MOTOR HYD. LINES. . . . . . . . . .

SWIVEL JOINT HYD. LINES. . . . . . . . . . . .

SWIVEL JOINT . . . . . . . . . . . . . . . . . . . . . . . .

TUBE LINE...........................

HYD. OILTANKASSY . .. ...............

HYD. OIL TANK HYD. LINES ...........

TUBE LINE ...........................

TUBE LINE TUBE LINE TUBE LINE TUBE LINE ...........................

CYLINDER INSTAL (OPTION) . . . . . . . . . .

(FOR SELF REMOVAL) VALVE INSTAL ........................

PAGE

236-01 237-01 237 -OlA 238-01 239-01 241-01 242-01 243-01 244-01 246-01 247-01 248-01 249-01 250-01 251-01 252-01 253-01 255-01 256-01

POWER PLANT

7 'Y t Y

ENGINE INSTAL ASSY . . . . . . . . . . . . . . . . .

PUMP INSTAL. . . . . . . . . . . . . . . . . . . . . . . . .

POWER DMDERASSY ................

MUFFLER INSTAL. . . . . . . . . . . . . . . . . . . . .

FUEL LINES ..........................

GOVERNOR INSTAL............ .... ...

RADIATOR INSTAL ..... . . . . . . . . . . . . . . .

AIR CLEANER INSTAL. . . . . . . . . . . . . . . . .

FUEL TANK INSTAL. . . . . . . . . . . . . . . . . . .

FUEL TANK INSTAL. . . . . . . . . . . . . . . . . . .

271-01 272-01 273-01 275-01 276-01 277-01 278-01 279-01 281-01 282-01

ELECTRIC SYSTEM ELEC ASSY .............. . .............

(OUT SIDE OF RIGHT) ELEC ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . .

(OUT SIDE OF LEFT)

351-01

ELECASSY............................

(REV: FRAME)

353-01

4

352-01

;~ . CONTENTS ,

tI~d1

.

DESCRIPTION

nM

(707 71/-:- H~1' ~ A?l /' ~) tI~d1

nft (rp)'()

(70771/- H~1' ~A?l /'~) latl~ 7 'Y 1:: /'

nft (I./,y/,) tI~d1

nft

(:f- -V 7p;j) tI~d1

nft (rp)'()

(:f- -V 7p;j) l)l/-

7~1::/'

/\.'y'::;-I)

nft

/'-;f.A

7'Y1::/'

(1'\ 1/ ~ I'-? I.1' I'- ffl)

9. ::f-i<1/]j-~/:17~ 1--7;t-A. :f- -V 7"1&MIt :f--v:1 7'Y1::/' :f--v7 7~1::/'

ELEC ASSY (FOR CHINA) ..............

(CAB)

357-03

RELAY ASSY ..........................

BATTERY INSTAL .....................

HARNESS ASSY .......................

(FOR PALLET WEIGHT)

359-01 361-01 371-01

CAB/GUARD/PLATFORM

ENGINE HOOD ASSY ..................

INSULATOR ASSY .....................

ENGINE HOOD ASSY ..................

INSULATOR ASSY .....................

UNDERCOVERASSY ..................

AUX. PLATFORM ASSY ................

(SIDE OF CAB)

417-01 418-01 419-01 420-01 421-01 422-01

7'y-l!/,

AUX. PLATFORM ASSY ................

423-01

7 'Y -l! /'

AUX. PLATFORM ASSY ................

424-01

tE~' fItl~ ~7A)

7'Y1::/'

(fItl~ ~7A)

7'Y1:: /'

IVjffM nft 7'Y1::/'

1!&ffM nM 7'Y1::/'

fItl!IJJ77'Y 1'-7;;t-A (:f--v :100) fItl!IJJ77~ 1'-7;;t-A

357-01

355-01 356-01

404-01

7 ~1:: /' ~/' /\.1' -if 7 ~1:: /' V- I'- nft Gifi'¥:p;j) V-I'- nM (Jifi'¥:p;j) jJ- ~ 7~1:: /', ti.fJt!J ~ 7 An/\.- 7'Y1:: /'

7/'?i-n/"\-

ELEC ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . .

(CAB)

354-03

RUBBER SHEET INSTAL. . . . . . . . . . . . . . .

(OPERATOR'S ROOM) GUARD ASSY, RIH .....................

DRUM COVER ASSY ...................

(FRONT&REAR DRUM) DRUM COVER ASSY ...................

(REAR DRUM)

~ /' /\.1' -if

I./,Y/,7-~

354-01

401-01 402-01 402-01A 403-01 403-01A 407-01 407-01 409-15A

~7 7~1::/'

I./'Y/'7- ~

ELEC ASSY . , . . . . . . . . . . . . . . . . . . . . . . . . . .

(FLOOR PLATE/SIDE STAND) ELEC ASSY (FOR CHINA) ..............

(FLOOR PLATE/SIDE STAND) RELAY BOX ASSY . . . . . . . . . . . . . . . . . . . . . .

ELEC ASSY ............................

(ENGINE)

CAB INSTAL...........................

CAB ASSY .............................

CAB ASSY .............................

DOOR ASSY ...........................

DOOR ASSY ...........................

SUN VISOR ASSY ... .. ........ . ... ....

SUNVISORASSY ......................

SHEET RUBBER. . . . . . . . . . . . . . . . . . . . . . .

~7 7~1::/'

~7AtJl"\-

PAGE

7'Y1::/'

410-01 415-01 416-01

(J:ff~*1*)

fItl!IJJ

~ I'- 7 ;;t-A

CFff~*1*)

5

;?{ • CONTENTS ~

0-7

DESCRIPTION

"

~M

( I ::/'~,/7- ~1:mj) 7-1''/~=r'Y~

~M

(7-1 ,/!7~"r(/) ?7t'Y~"r(?l'/:7 jJ-~ (:7

~1t

7'yt'/

v- '/y7- r- ffl)

10.lJ'7- ~ATb. (:tr~J)

:70-7;mll. 7'Yt'/ ctc~1)

~M

W71 /?l '//7 7 'Yt '/ (:trm~)

~71 /?l'//7

7'Yt'/

(tc~)

71']-:7 7'Yt'/ 71' ]-: 7ii/1jjlnilt~ (:tr~)

71'~7~~~~

(tc fltd) 1'$0-7 7'Yt'/ 1:$0-7 7'Yt'/ 'Y r-7;;t-1>, 7'Yt'/ (:trW)

/7'Yr-7;;t-1>, 7'Yt'/ (tc{!1n r-7/7-~7?l

7'Yt'/(7t/~3'/)

(1:$) r-7/7-~7?l

ROLLER INSTAL ......................

(ENGINE HOOD)

425-01

DECK INSTAL ............ . . . . . . . . . . . . .

(SWING CAB)

429-01

WASHER TANK INSTAL. . . . . . . . . . . . . . . .

GUARD ASSY . . . . . . . . . . . . . . . . . . . . . . . . . .

(FOR CRANE MAST)

431-01 441-01

LOWER SYSTEM

:70-7*illl. 7'Yt'/

~3i~

/{-:,J PAGE

7'Yt'/

CF:g:~) :70-77v-1>,~~~,/

7'Yt'/

1:1':frfiJ¥~~

7-1' .I"{.)I; 7-1>, ~.:1.7'Yt'/ (1220mm)

11.? l,.;-::,t 71) ':IT)!.::,t I-­

1:$7-1>, 7'Yt'/ -;I-A ;J{1''/r- ~-/ 71']-:7 ~-/ 7'Yt'/ /'Y'/.:1. 7'Yt'/ 1'$7-1>, 7'yt'/

CRAWLERASSY .......................

(RIGHT)

451-01

CRAWLERASSY .......................

(LEFT)

452-01

REDUCTION UNIT ASSY . . . . . . . . . . . . . . .

DRIVE TUMBLER ASSY .. . . . . . . . . . . . . . .

(RIGHT) DRIVE TUMBLERASSY ................

(LEFT)

453-01 454-01

IDLER ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . .

IDLER ADJUST ASSY ..................

(RIGHT) IDLER ADJUST ASSY ..................

(LEFT) TRACKROLLERASSY .................

UPPER ROLLER ASSY .................

PLATFORM ASSY . . . . . . . . . . . . . . . . . . . . . .

(RIGHT) PLATFORM ASSY . . . . . .. .. . . . . .. . . . .. . .

(LEFT) TRANSLIFTER ASSY (OPTION) ........

(UPPER) TRANSLIFTER ASSY . . . . . . . . . . . . . . . . . . .

(LOW)

456-01 457-01

CRAWLER FRAME FIXING PIN ASSY ...

DISCONNECT DEVICE ASSY ...........

SWIVEL ARM . . . . . . . . . . . . . . . . . . . . . . . . . .

SHOEASSY ...........................

(1220mm)

467-01 469-01 470-01 471-01

455-01

458-01 459-01 460-01 461-01 462-01 464-01 465-01

CRANE ATTACHMENT UPPER BOOM ASSY ...................

BOOM POINT SHEAVE ASSY . . . . . . . . . . .

501-01 502-01

IDLER SHEAVE ASSY ............... . . .

BUSHING ASSY .......................

LOWER BOOM ASSY . . . . . . . . . . . . . . . . . . .

503-01 504-01 505-01

6

;X . CONTENTS ~-:J

DESCRIPTION

#1 ~O-7 7'yty P1fl~

~M

$ra'j7-A 7.8m$ra'j7--1\7-A 6m$ra'j=;--1\7-A J::'ff~Y7

7'yty

Y7*'1 y ~

Y-7 7'Yty 71~7Y-7 7'Yty $r~Y7

fjillhY-7 7'yty (~ v-yffl)

fjillhY-7 7'yty

PAGE

GUIDE ROLLER ASSY ANGLE METER INSTAL. . .. .. . . . . .. . . . .

INSERT BOOM........................

7.8m INSERT TAPER BOOM. . . . . . . . . . . .

6m INSERT TAPER BOOM. . . . . . . . . . . . . .

UPPER JIB ASSY ......................

JIB POINT SHEAVE ASSY ..... . . . . . . . . .

IDLER SHEAVE ASSY . . . . . . . . . . . . . . . . . .

INSERT JIB ...........................

AUX. SHEAVE .........................

(FOR CRANE) AUX. SHEAVE.........................

506-01 507-01 508-01 509-01 510-01 511-01 512-01 513-01A 515-01 516-01

CRANE BACKSTOP ASSY ..............

LOWER SPREADER ASSY ..............

EQUALIZER SHEAVE ASSY ............ </>44 GUY CABLE ..................... </> 48 GUY CABLE . . . . . . . . . . . . . . . . . . . . .

SUSPENSION LINK ASSY ..............

(FOR LONG BOOM) BOOM ASSY, LUFFING. . . . . . . . . . . . . . . . .

LOWER JIB ASSY ........ . . . . . . . . . . . . . .

SHEAVE ASSY .........................

SHEAVE ASSY, IDLER. . . . . . . . . . . . . . . . . .

STRUT ASSY, JIB ......................

SHEAVE ASSY . . . . . . . . . . . . . . . . . . . . . . . . .

LINKASSY ............................

LINKASSY ............................

LOWER JIB ASSY .... . ... .. .. ......... .

ROLLER ASSY . . . . . . . . . . . . . . . . . . . . . . . . .

(FOR JIB TOP) JIB BACKSTOP INSTAL................

STRUT BACKSTOP ASSY . . . . . . . . . . . . . . .

BACKSTOP ASSY ......................

HYD. OIL TANK INSTAL ...............

HYD. OIL TANK INSTAL ...............

TANK ASSY ...........................

SLING ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . .

ROLLERASSY .........................

(FOR BOOM INSTING) PLATE ASSY ..........................

GUIDE SHEAVE ASSY .................

GUIDE SHEAVE.......................

518-01 519-01 520-01 521-01 522-01 523-01

517-01

(0 y -:77-1>.&7 'Y 7-1 y:7'Y7ffl) ~ v - y J\ 'Y ~ A ~ 'Y 7

~'ff~A 7' V 'Y.y

7 'Y t y

~JllL

1:J71-lf Y-7 7'yty </>44 jJ 1 J;--7)v </>48

jJ1 J;--7)v

$ ra'j J!i:ffl: 7 'Y t y (0 Y-:77-1>.ffl) 7'Y7-1 y:7'Y7 7'Yty STRUT ASSY, JIB A ~7'Y ~Y-7 7'Yty 71 ~7Y-7 7'yty 1)-tAt-7'Y~ 7'Yty A ~7'Y ~Y-7 7'Yty

JtZM JtZf>f

0 - ~t}v

o-

~t}v

~'ff~Y-7

0-7

7'yty 7'Yty

(Y/)t~ffl)

:/7 J'\'Y~A ~'Y7

mtM

A ~7'Y ~J\'Y~A ~'Y7 1\ 'Y ~ 7-. ~ 'Y 7

7 'Y t y

f'Ft1JmI ~ y ~ mtf>f f'Ft1JmI~ y~ !Jy~

mtM

7'yty

AI)Y·:f

7'Yty

0-7 7'Yty (7- AA7-1 y:7'ffl) §lLffl~;tJj

#1 ~~-7 7'yty #1~~-7

mtf>f

7

525-01 526-01 527-01 528-01 529-01 530-01 531-01 531-01A 533-01 534-01 535-01 536-01 537 -01 538-01 539-01 540-01 541-01 542-01 543-01 544-01 545-01

;~ . CONTENTS f,J\

-"'-V'

"

DESCRIPTION

PAGE

MAST

MAST INSTAL ........ . . . . . . . . . . . . . . . . . 549-01 ~ y I) Y -!I JflN MAST CYLINDER INSTAL. . . . . . . . . . . . . . 550-01 ~:J..r7~ty MAST ASSY ........................... 551-01 ::::1.-751 y 7';lty TUBE LINE ASSY . . . . . . . . . . . . . . . . . . . . . . 552-01 ~:J..r7';lty MAST ASSY ........................... 553-01 ~Ar7';ltY,OlJ­ MAST ASBY, LOW. . . . . . . . . . . . . . . . . . . . . . 554-01 12m MAST ASSY, INSERT .............. 555-01 12m!ftrJ1~ A r- 7 ';I t y 71 tt5Y-7 7~ty SHEAVE ASSY, IDLER. . . . . . . . . . . . . . . . . . 556-01 71 ~5Y-7 7';lty SHEAVE ASSY, IDLER. . . . . . . . . . . . . . . . . . 557-01 71 tt 5Y-7 7~ty SHEAVE ASSY, IDLER. . . . . . . . . . . . . . . . . . 558-01 71 tt5Y-7 7~ty SHEAVE ASSY, IDLER.................. 559-01 ~ 7';lty, 7~)\ MAST ASSY, UPP ...................... 561-01 71 tt5Y-7 7~ty SHEAVE ASSY, IDLER. . . . . . . . . . . . . . . . . . 562-01 ~ff~7-.7'v';I-!I 7';lty SPREADER ASSY, LOW. . . . . . . . . . . . . . . . . 563-01 j\';1-:7 A r-~7'7~ty, '7-A BACKSTOP ASSY, BOOM .. . . . . . . . . . . . . . 565-01A J:$7-.7'v';I-!I 7~ y SPREADER ASSY, UPP ................. 567-01 13.5t ;j{ - )1; 7 ~ 7 13.5t BALL HOOK. . . . . . . . . . . . . . . . . . . . . . 571-01 70t HOOK BLOCK ..................... 573-01 70t 7 'Y7 120T HOOK BLOCK. . . . . . . . . . . . . . . . . . . . 574-01 120t 7~7 350t/200t 7 ';I 7 35Ot/200t HOOK BLOCK. . . . . . . . . . . . . . . . 575-01 7 ';I -:7 ~jJD$ ADD. PART FOR HOOK. . . . . . . . . . . . . . . . . 576-01

:J.. r-

Ar-

13,1) -l::::/~?1 /7 1)-t::y~ry1Y""

(;t:1v 3:/)

(7t7'Y3Y)

ry1Y"" 7~ty (7t7'Y3Y) 0-7711 r 7 ';It Y (7t7'y 3 y) 711 tt 0-5 JflN 14.~~13J.i lI::~.

801-01 802-01

SAFETY DEVICE HARNESS ............

(FOR MAST)

803-01

JflN

LIMIT SWITCH INSTAL. .. .. . . . . . . .. .. .

(FOR CRANE)

807-01

JflfTI JflN

LIMIT SWITCH INSTAL. . . . . . . . . . . . . . . .

LIMIT SWITCH INSTAL. . . . . . . . . . . . . . . .

(FORCRANEAUX. SHEAVE)

808-01 809-01

LIMIT SWITCH INSTAL . . . . . . . . . . . . . . . .

(FOR LIGHT BOOM AUX. SHEAVE)

810-01

LIMITSWITCH ASSY . . . . . . . . . . . . . . . . . . .

811-01

~1J.firrJIjjJJ:~1I1a~

(~ v-yJlJ)

~~ I) ~ ';I r-:J..1 ~.,..

(-:7 V-yflfiWJY-7JlJ) ~~1) ~ ';I r-:J..1~""

651-01 652-01 653-01 654-01

SAFETY DEVICE HARNESS ............

SAFETY DEVICE HARNESS ............

(FOR LUFFING JIB)

~1J.firrJIjjJJ:~IIDa~ (7 ';I 71' Y~:;7JlJ)

~~ I) ~ ';I r-:J..1 ';I""

REEVING WINCH ASSY (OPTION) . . . . . .

WINCH ASSY (OPTION) . . . . . . . . . . . . . . . .

ROPE GUIDE ASSY (OPTION) ..........

GUIDE ROLLER INSTAL ...............

OVERHOIST PREVENTIVE DEVICE

~1J.firrJIjjJJ:~IIDa~

(?J...r-JlJ) ~~ 1) ~ ~ r-:J..1 ~.,..

REEVING WINCH (OPTION)

JflN

(71 r-7-AJlJflfiWJY-7) I) ~ 'Y r-:J..1 ';I"" 7 ';It y

8

;j{ . CONTENTS DESCRIPTION 7-1>.~~1) ~ 'Y ~A1' ':J=J­ BOOM OVER HOIST LIMIT SWITCH. . . .

v- //SHLf§)

(FOR CRANE/LUFFING) BOOM OVER HOIST LIMIT SWITCH. . . .

A ~5':J ~~~J:/~~"Fl) ~ ':J ~A1' ':J=J­ (FOR LUFFINGJIB) (5 'Y 71' /~l::/7ffl) m~";{' A ~ ~~ l) ~ ':J ~ A1' 'Y =J­ MAST OVERHOIST LIMIT SWITCH. . . . .

ANGLE DETECTOR INSTAL. . . . . . . . . . . . f!j l~Ut lfX {"1 (-7

15.JJ 7 / -9 7 .I -( t-- / 7 V - b. tJ r; / ~ r;:r..1' ~

7 'Y t /

tJ-;t{T1'r;:r..1'~

lfXM l) ~ 'Y ~ A l' 'Y =J- lfX {"1

tJr;/~r;:r..1'~

tJr;/~-r;:r..1'~~~ • • (*7~3/)

tJ r; / ~ - r;:r..1' ~ ~~ • • !G~ (*7~ 3/)

Mi@l7v-1>.

n 'Y ~

7':Jt/

lf~M (Mi@l7 -1>.i%5-@1)

v

16. 7~)v

PAGE

813-01 814-01 815-01 816-01

COUNTERWEIGHT/FRAME COUNTERWEIGHT ASSY ..............

CARBODYWEIGHT .. . . .. ........ ......

COUNTERWEIGHT INSTAL. . . . . . . . . . . .

LIMITSWITCH INSTAL ................

C/W REMOVAL DEVICE (OPTION) . . . . . .

C/W REMOVAL DEVICE HYD. LINES. . . .

(OPTION) SWING FRAME ASSY ..................

ROD INSTAL ..........................

(FOR REV. FRAME)

851-01 852-01 853-01 854-01 855-01 856-01 860-01 861-01

LABEL

5/'Z)v

7'yt/

5/'Z)v

7'yt/

5/'Z)v

7'yt/

5/'Z)v

7':Jt/

17 '-:f 0) 1tB

LABELASSY ..........................

LABELASSY ..........................

LABEL ASSY ..........................

LABEL ASSY ..........................

880-01 881-01 881-01 882-01

OTHERS

:r..7:I/T1'~3j­ (~I*J.::r..= 'Y ~) :r..7:I/T1'~3j­

(~7'f..::r..= 'Y ~)

7':J 1"\

771' j-)v

7':JI"\

771'j-)v

jj-~

lfXM

'Y-)v

7'yt/

~ns

:f- 'Y ~ A~7 :f- 'Y ~

}i!!~ • •/lJ /

r; I l' :I -)v (* 7~ 3 / )

tJ;I. 5

lf~M (*7~ 3/)

=f:=~

lfXM (*7~ 3/)

c± . fm ~ 51>.)

tJ ;I. 5 lf~M UiHili' IH~ tJ ;I. 5) tJ;l.5 lfXM UiHilH'IH~ tJ ;I. 5) ,@1~~t lfX {"1

AIR CONDITINER .....................

(INDOR UNIT) AIR CONDITINER .....................

(OUTDDOR UNIT) UPPER FINAL. . . . . . . . . . . . . . . . . . . . . . . . .

UPP. FINAL............................

GUARD INSTAL .......................

TOOLASSY ...........................

LUB KIT ..............................

SPAIR KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ONE-WAY CALL (OPTION) ............

CAMERA INSTAL (OPTION) ..........

(FOR FRONT/REAR DRUM) MONITOR INSTAL (OPTION) ..........

CAMERA INSTAL ......................

901-01

CAMERA INSTAL ..... . . . . . . . . . . . . . . . . .

917 -OlA

ANEMOMETER. . . . . . . . . . . . . . . . . . . . . . . .

931-01

9

902-01 905-01 905-02 906-01 907-01 908-01 908-02 909-01 914-01 916-01 917-01

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