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Aboutthemaintenancemanual
General
ThankyouforchoosingSTILLasyourmachinesupplier.Wehope thatwe’llmeetyourexpectations.
Themaintenancemanualcontainsinformationonhowthemachine mustbemaintainedformaximumoperationalsafetyandservicelife aswellastroubleshootinginformationforquicklyremedyingany faults.
Maintenancemanual,purpose
ThemaintenancemanualappliestomachineR60-55/60/70/80.The manualcontainsthefollowinginformation:
AForewordGeneralinformationonthepurposeofthemaintenancemanual, contentsandreadinginstructionsandquestionnaireforfeedbackofviewsandanyerrors.
BSafetyinformationToconsiderregardingyoursafety.
CPreventivemaintenanceWorkinginstructionsformachinemaintenance.
0Completemachine,technicaldescription
1Engine,technicaldescription
2Transmission,technicaldescription
3Powertransmission,technicaldescription
4Brakes,technicaldescription
5Steering,technicaldescription
6Wheelsuspension,technicaldescription
7Loadhandling,technicaldescription
9Frame,body,cabandaccessories,technical description
10Commonhydraulics,technicaldescription
11Commonelectrical,technicaldescription
Technicaldescription,descriptionofmachinedesignandfunctionsaswellastroubleshootinginstructionsdividedinfunctions. Undereachsub-functionthecomponentsusedforeachfunction aredescribed.Commoncomponentsarethereforedescribedin severalplacesbutgenerallyduringthefirstfunctionthatuses thecomponent.
Togetherwiththegeneraldescriptionisadetaileddescriptionof whatisuniqueforthatspecificsub-function.Forthenextsubfunctionthatusesthesamecomponent,onlywhatisuniquefor thenewfunctionisdescribed.
DErrorcodesErrorcodeinformationandinstructionsforreadingtheerror codeinformation.
EDiagramWiringandhydraulicdiagram.
FTechnicaldataTechnicaldata,conversiontables,informationforconverting units.
GTerminologyandindexGeneralterminologyandabbreviations,explanationofterms andabbreviationsthatcanappearinthesections,indexfor headingsappearinginthesections.
Maintenancemanual,introduction
Themaintenancemanualisprincipallydividedintofunctiongroups, seeMaintenancemanual,purposepage3.Certainsectionsareseparatedtoincreaseeaseofuse,e.g."Preventivemaintenance".
Thebasicruleforsearchinginformationistousethefunctiongroups tofinddifferenttypesofinformationconcerningthefunctionor componentinquestion.
Functiongroupitemisation
Thefunctiongroupitemisationiscommonforallmachinesfrom STILL,downtosecondfigureheadinglevel.Adaptationsofthefunctiongroupsuniquetothemachinearemadeatthirdandfourth grouplevel.
Thismeansthatcertainheadings(functiongroups)willbeleftoutin thedocumentationforsomemachinesasthemachinedoesnot havethefunctioninquestion.Thismeansthattherecanbegapsin thefunctiongroupnumbering.
Referencesbetweenthemanualtypesareusedasthedifferent manualtypeshavedifferentpurposesandthereforedifferentinformationcontent.
Conditions
Theinstructionsarebasedonuseoftoolsgenerallyavailablecommercially.Specialtoolsarespecifiedwhereappropriate.Alllifting devices,suchasstraps,slings,ratchetblocksetc.,mustcomplywith nationalregulationsinforceforliftingdevices.
STILLwillnotacceptanyresponsibilityformachinemodifications withoutpermissionfromSTILL.Further,STILLwillnotacceptanyresponsibilityifotherliftingdevices,toolsorworkmethodsareused otherthanthosedescribedinthismanual.
Storage NOTE
Themaintenancemanualmustbeaccessibletoservicepersonal.
Aboutmachineversion
Theinformationinthispublicationcorrespondstothemachine’sdesignandappearanceatthetimeofdeliveryfromSTILL.Duetocustomeradaptations,theremaybevariationsand/ordeviations.
STILLreservestherighttomodifyspecificationsandequipment withoutpriornotice.Allinformationanddatainthemanualarevalid atthetimeofpublication.
Copyright STILL
Duplicationofthecontentinthismanual,inwholeorinpart,is strictlyprohibitedwithoutwrittenpermissionfromSTILL.
Allduplicationbyanymeans,suchascopying,printing,etc.,isprohibited.
Readtheoperator’smanual/maintenancemanual
Readinginstructions
page
Warninginformation
Warningsinformonpotentialdangerswhichcan,ifthewarningsare notheeded,resultinpersonalinjuryorproductdamage.
DANGER
Situationthatmayresultinseriouspersonalinjury, possibledeath,iftheinstructionisnotfollowed.
WARNING
Situationthatmayresultinseriouspersonalinjury iftheinstructionisnotfollowed.
CAUTION
Situationthatmayresultindamagetotheproduct iftheinstructionisnotfollowed.
Importantinformation
ImportantinformationmarkedwithNOTEfacilitatestheworkprocess,operation/handlingorincreasesunderstandingoftheinformation!
NOTE
Informationthatisimportantwithoutbeingsafetyrelated.
Readtheoperator’smanual/maintenance manual
Thesymboltotheleftisusedincertaincasesonthemachineand referstoimportantinformationintheoperator’smanual/maintenancemanual.
Optionalequipment
Indicatesoptionalequipment
Thesymboltotheleftisusedinthemanualtoindicatethatafunctionorcomponentisoptionalequipment.Detailedinformationon howthemachineisequippedispresentedbythemachinecardenclosedwiththesparepartscatalogue.
UR6001.01GB
MaintenancemanualR60-55/60/70/80
Aboutthedocumentation
page Documentationsections
Thedocumentationcomprisesthefollowingsections:
Operator’smanual
Instruktionsbokonesuppliedwiththemachineinthecab.
Documentationkit
Maintenancemanualandpartscataloguewithmachinecardare suppliedtothemachineasaseparatedocumentationkit.
Supplementarydocumentation
Supplementarydocumentationcanbeorderedforthemachine.:
•Workshopmanualincludingsupplierdocumentationforengine, transmissionanddriveaxle.
•Mastercatalogue,ageneralsparepartscataloguecoveringall alternativesandoptionsforthemachinetype.
Orderingdocumentation
Extraissuesandsupplementarydocumentationcanbeordered fromSTILLSERVICE.
NOTE
Alwaysindicatepublicationnumberwhenorderingifpossible.
STILL’sambitionisthatyouwhoworkwithmaintenanceofSTILL’s machinesshallhaveaccesstocorrectinformation.
Yourviewsareimportantforfacilitatingtheimprovementoftheinformation.
Copythisform,writedownyourviewsandsendittous.Thankyou foryourco-operation!
To: STILLGmbH Berzeliusstrasse4
22113Hamburg
www.still.de
From:
Company/Sender:..........................................................................................................................................
Telephone:..........................................................................................................................................................
E-mail:.................................................................................................................................................................
Date:....................................-..................-..................
Manual information
Name/Publicationnumber:.............................................................................................................................
Section/pagenumber: Suggestions, views, notes etc. .............................................................................................................................................................................
• Thank you very much for reading the preview of the manual.
• You can download the complete manual from: www.heydownloads.com by clicking the link below
• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.