Kalmar DCF 80-100 Empty Container Handler 8-10 tonnes Operator's Manual - PDF DOWNLOAD

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1.1About the operator’s manual

General

Thank you for choosing Cargotec as your machine supplier. We hope that we’ll meet your expectations.

This Operator’s manual contains information that you must keep in mind for safe handling and optimal use of your new machine.

Operator’s manual, purpose

This operator’s manual applies to machine DCF 80-100.

The operator’s manual describes how the machine should be operated and maintained in a correct manner.

Storage

The operator’s manual should always be kept in the machine.

About machine version

The information in this operator’s manual corresponds to the machine’s design and appearance at the time of delivery from Cargotec. Due to customer adaptations, there may be variations and/or deviations.

Cargotec reserves the right to modify specifications and equipment without prior notice. All information and data in the manual are valid at the time of publication.

Copyright

Cargotec Sweden AB

Duplication of the content in this manual, in whole or in part, is strictly prohibited without written permission from Cargotec Sweden AB. All duplication by any means, such as copying, printing, etc., is prohibited.

Manufacturer

This machine is manufactured by Cargotec Sweden AB, SE-340 10 Lidhult, Sweden.

Operator’s manual DCF 80-100

page

1.1.1Reading instructions

Warning information

This operator’s manual contains warnings that involve your safety. The warnings provide information on potential dangers that, if not heeded, could lead to personal injury or product damage.

DANGER

Situation that could lead to severe personal injury or death if regulation is not followed.

WARNING

Situation that could lead to personal injury if regulation is not followed.

CAUTION

Situation that could lead to product damage if regulation is not followed.

Important information

Important information is denoted with NOTE and is intended to facilitate the work process, handling or to increase understanding of the information.

NOTE

Important information not related to safety.

Read the operator’s manual

The symbol to the left is used in certain cases on the machine and refers to important information in the operator’s manual/maintenance manual.

Read the operator’s manual/maintenance manual

Read the Maintenance manual

The symbol to the left is used in certain cases on the machine and refers to important information in the Maintenance manual.

Read the Maintenance manual

Indicates optional equipment

Optional equipment

There is a wide range of optional equipment for the machine. Each description of optional equipment in the operator’s manual is marked with a symbol and contains an explanatory text. The symbol is highly visible and is placed next to the text and figure item in question. See the machine card for complete specifications of the machine’s product alternatives and optional equipment.

1.2About the documentation kit

The documentation kit

The following documentation is supplied with the machine:

•Operator’s manual DCF 80-100 (in cab with machine)

•Maintenance manual DCF 80-100

•Spare parts catalogue with machine card

There is supplementary documentation that can be ordered for the machine. The following is included:

•Workshop manual DCF 80-100.

•Supplier documentation for engine, transmission, and drive axle.

Ordering documentation

The documentation is ordered from the dealer for Cargotec. Always indicate publication number when ordering.

Operator’s manual DCF 80-100

1.3Inspection and maintenance

General

For satisfactory function of the machine to the lowest cost, maintenance must be performed correctly. Intervals for care and lubrication apply to normal environment and operating conditions.

Maintenance work described in this operator’s manual can be performed by the operator, see chapter 6 Inspection and maintenance This section describes the running checks and actions that the operator should perform in connection with work shifts.

Maintenance

For other maintenance not included in this operator’s manual (serviceand repairs), contact an authorised workshop.

Operator’s manual DCF 80-100

2Safety

General

Safety rules are intended to reduce the risk of personal injuries as well as damage to the load or other property.

Only personnel trained for this machine may handle, operate, perform service or be in its vicinity during its use.

The safety information in this operator’s manual is for your information and safety. It cannot, and is not intended to cover all possible events during operation. Having responsible operators with the right training is the only way to ensure safe and long-term use of the machine.

The machine was thoroughly tested and adjusted before it left the factory. This does not exclude the possibility that is has been damaged during delivery. The machine must be thoroughly inspected before it is used to ensure correct function.

Important to read the operator’s manual

Incorrect handling can lead to personal injuries and damage to product and/or property. Therefore, read the Operator’s Manual very thoroughly before starting to use the machine. The Operator’s Manual contains important information about your Kalmar machine, handling the machine, safety during operation, and daily maintenance of the machine. You will also find a lot of valuable information that will make your work easier.

The operator’s manual should always be kept in the machine. If it is lost, replace it immediately with a new operator’s manual.

NOTE

Never use a machine that does not have an operator’s manual. Ask your foreman or supervisor if there is anything in the text you do not understand or if you feel information is missing in any area.

Intended use

•The machine may only be used for the purpose for which it is designed and adapted, that is, to lift and transport goods (the weight of which is not to exceed the machine’s max. permitted load capacity). If it is used in another way or in potentially dangerous environments (for example, explosive environment, area with dust containing asbestos), special safety regulations must be followed and the machine must be equipped for such operation.

•The machine may not be modified or rebuilt without permission from Cargotec. For modifications approved by Cargotec, affected plates on the machine and documentation shall be adapted to apply to the modification.

Operator’s manual DCF 80-100

Any modification or rebuild without Cargotec’s permissions cancels Cargotec’s product responsibility. Modifications and rebuilds may only be done if the knowledge exists to verify and test modifications and rebuilds. Modifications and rebuilds shall be documented (dates and actions) and responsible organisation shall be stated with name and address. Plates and decals shall be updated according to the machine’s new version.

•The machine may not be operated on public roads unless it has been adapted according to national road safety regulations.

•It is always the machine owner’s responsibility to ensure that the machine has approved fire-fighting equipment in accordance with the regulations in force.

•The machine is designed for use in outdoor temperatures -30 °C to 40 °C, relative humidity 10 to 90%, and max. wind speeds 12.2m/s. In case of higher wind speeds, contact Cargotec.

Operator requirements

•The machine may only be operated by specially trained operators who have the work supervisor’s permission to operate the machine.

•Laws and regulations regarding driver’s licenses, operator ID, etc. must always be followed.

•The operator must be aware of and follow all local safety rules.

•The operator must follow the manufacturer’s instructions.

•The operator should read and understand the machine’s warning and information plates as well as understand and be able to use the machine’s safety and warning equipment.

Prohibited operation

Machine operation is prohibited:

•If safety and warning equipment such as rear view mirrors, headlights and indicator systems etc. do not function correctly.

•In case of defective brakes, steering or lifting equipment.

•If there are unauthorised persons or vehicles within the machine’s work area.

•If the machine has been repaired, modified or adjusted without the supervisor’s/work management’s permission.

•If the machine is equipped with tyres not approved by Cargotec.

IDCF03.04GB Operator’s manual DCF 80-100

2.1Safety and emergency equipment

A good work environment has safety and emergency equipment to facilitate and make the operator’s work safe. The machine shall be equipped with the following equipment.

6,7,11

If the machine is provided with a fire extinguisher, it should be of the type ABE according to EN 3 pt. 1, 2, 4 and 5. With such a fire extinguisher, it is possible to extinguish fires in both solid organic materials and fluids. Adapted fire extinguishing equipment can be ordered from Cargotec.

6.Seat belt

7.Buzzer in the cab to indicate an alarm or forgotten action, e.g. if the operator leaves the cab without applying the parking brake.

8.Camera with monitor

Used to give improved rearward visibility during operation of the machine. Monitor is located inside the cab on the left side.

Operator’s manual DCF 80-100

4.Electrically powered high-volume horn

5.Fire extinguisher

• Thank you very much for reading the preview of the manual.

• You can download the complete manual from: www.heydownloads.com by clicking the link below

• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.