STC 281A / STC 381A
Operating instructions 51822166 08.19 03.19 en-GB STC 2B1A STC 3B1A fiUNGHEINRICH
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Foreword
Notes on the operating instructions
These ORIGINAL OPERATING INSTRUCTIONS are designed to provide sufficient instruction for the safe operation of the storage/retrieval unit. The information is presented in a concise, clearly arranged format. The chapters are arranged by letter and the pages are numbered continuously.
The operating instructions describe different device versions. During operation and maintenance, ensure that the description relevant to your device type is used.
Our storage/retrieval units are subject to ongoing development. We reserve the right to alter the design, features and technical aspects of the equipment. No guarantee of particular features of the storage/retrieval unit can therefore be assumed from the content of these operating instructions.
The manufacturer of the overall system must take the information and safety notes contained in the operating instructions into account during his risk assessment. The manufacturer of the overall system must check whether the operating instructions for the overall system need to be modified.
When integrating the storage/retrieval unit into the automated warehouse, the manufacturer of the overall system must ensure the following:
- The information and safety notes regarding the system properties described in these operating instructions must be included in the interface requirements of the overall system.
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Contents A Important fundamental information................................................................ 9 1 Equipment supplied........................................................................................................... 9 2 Responsibilities.................................................................................................................... 10 2.1 Responsibilities of the manufacturer or distributor............................................. 10 2.2 Responsibilities of the customer or owner.............................................................. 12 3 Legal information................................................................................................................. 14 3.1 Warranty and liability......................................................................................................... 14 4 Figures in these operating instructions.................................................................... 15 B Security................................................................................................................................. 17 1 General.................................................................................................................................... 17 2 Safety equipment................................................................................................................ 17 3 Compliance with operating instructions................................................................... 19 4 Safety markings on the storage/retrieval unit and in these operating instructions............................................................................................................................. 20 4.1 Mandatory and prohibition signs................................................................................. 20 4.2 Warning signs....................................................................................................................... 24 5 Convention for safety instructions............................................................................... 28 6 Data plate................................................................................................................................ 30 7 Indication Points ................................................................................................................. 31 7.1 Marking points in the rack aisle (equipment, access)....................................... 31 7.2 Marking points on the storage/retrieval unit........................................................... 32 8 Behaviour in an emergency (emergency stop situations)............................... 34 9 Correct Use and Application.......................................................................................... 36 9.1 Correct application ............................................................................................................. 36 9.2 Possible incorrect use....................................................................................................... 37 9.3 Application area................................................................................................................... 37 9.4 Approved application conditions.................................................................................. 38 9.5 Adding attachments and/or optional equipment.................................................. 39 10 Requirements and qualifications of the operators, maintenance and service personnel................................................................................................................ 40 10.1 Requirements and qualifications of the operator................................................. 40 10.2 Requirements and qualifications of maintenance or service personnel.. 42 11 Access protection for the rack aisle (unauthorised access)........................... 44 11.1 Key concept for automatic storage/retrieval units............................................... 46 11.2 Entering the rack aisle...................................................................................................... 46 12 Residual dangers and safety measures.................................................................. 47 12.1 Residual dangers when working with the storage/retrieval unit................... 48 12.2 Handling consumables safely....................................................................................... 51 13 Load aids (goods carriers).............................................................................................. 52 14 Racking and Transfer Station........................................................................................ 52 14.1 Rack........................................................................................................................................... 52 14.2 Conveying System Transfer Station.......................................................................... 52 15 Foundation and floor......................................................................................................... 53 cc C (!) I Description of the storage/retrieval unit...................................................... 55 C (I) 1 O') Application.............................................................................................................................. 55 ,- 2 a:i 0 Definition of the movement directions of the storage/retrieval unit............ 56 5
3 Assemblies and Functional Description ................................................................... 58 3.1 Assembly Overview ........................................................................................................... 58 3.2 Safety equipment 62 3.3 Chassis .................................................................................................................................... 64 3.4 Mast ........................................................................................................................................... 67 3.5 Lifting platform 72 3.6 Load handler ......................................................................................................................... 72 3. 7 Travel rail.. 73 3.8 Control cabinet (stationary) ............................................................................................ 74 3.9 Control cabinet (mobile) ................................................................................................... 74 3.10 Energy management. 74 3.11 Energy transfer..................................................................................................................... 75 3.12 Electrical System ................................................................................................................. 75 3.13 Data transfer to the storage/retrieval unit.. ............................................................. 76 3.14 Human-machine interface (HMI) ................................................................................. 76 3.15 Energy store (0) ................................................................................................................. 77 3.16 Optional Equipment 80 4 Technical Specifications................................................................................................... 81 4.1 Technical data - aisle 81 4.2 Technical data - load aids (goods carriers) 81 4.3 Technical data - storage/retrieval unit.. .................................................................... 81 4.4 Technical data - load handler 81 4.5 Technical data - power supply 82 4.6 Technical data - buffer ..................................................................................................... 82 4. 7 Performance data 83 4.8 Wheels, chassis ................................................................................................................... 84 4.9 Engine Data 85 4.10 Conditions of use 87 4.11 EN norms ................................................................................................................................ 88 D Transport and Commissioning 89 1 Transport 89 2 Lifting by crane ..................................................................................................................... 90 3 Setting up and inserting the storage/retrieval unit.. 92 3.1 General notes on setup and insertion 93 3.2 Space requirements for setup and insertion .......................................................... 94 3.3 Weights 94 4 Assembly and installation ............................................................................................... 95 5 Using the Truck for the First Time ............................................................................... 96 E Operation ........................................................................................................................... 99 1 Safety regulations for operating the storage/retrieval unit.. 99 2 Displays and Controls ....................................................................................................... 103 2.1 Controls and display elements on the stationary control cabinet... 104 2.2 Control and display elements on the mobile control cabinet... ..................... . 114 2.3 Hourmeter............................................................................................................................... 125 2.4 Mobile Panel 126 3 Activating the storage/retrieval unit on the stationary control cabinet .... .. 130 4 Deactivating the storage/retrieval unit on the stationary control cabinet. 5 Operating modes 132 aJ 134 (!) I C 5.1 Note on switching operating modes........................................................................... 135 CJ) O') 5.2 Automatic mode 136 ,a:i 0 6
cc (!) I C (I) O') ,a:i 0 5.3 Semi-automatic mode....................................................................................................... 144 5.4 Manual mode (stationary control cabinet)............................................................... 150 5.5 Manual mode (mobile control cabinet)..................................................................... 154 5.6 Setup mode (mobile control cabinet)........................................................................ 160 5.7 Order processing blocked............................................................................................... 166 5.8 Reference run....................................................................................................................... 168 6 Troubleshooting................................................................................................................... 170 6.1 Troubleshooting................................................................................................................... 170 6.2 Emergency stop system.................................................................................................. 178 6.3 Load handler faults............................................................................................................. 178 6.4 Securing the lifting platform against unintentional lowering with the safety chain............................................................................................................................ 180 F Maintaining the storage/retrieval unit........................................................... 187 1 Operational Safety and Environmental Protection 187 2 Maintenance Safety Regulations................................................................................ 188 2.1 Working on the electrical system ................................................................................ 189 2.2 Consumables and used parts....................................................................................... 189 3 Maintenance and repairs................................................................................................. 190 3.1 Preparing the storage/retrieval unit for maintenance and repair work...... 190 3.2 Cleaning................................................................................................................................... 192 3.3 Cleaning brush..................................................................................................................... 198 3.4 Adjusting the lateral guide rollers................................................................................ 202 3.5 Slide bar................................................................................................................................... 204 3.6 Restoring the storage/retrieval unit to service after maintenance and repair work.............................................................................................................................. 206 4 Safety tests to be performed at intervals and after unusual incidents...... 208 5 Electronic safety components....................................................................................... 208 6 Final de-commissioning, disposal............................................................................... 209 G Maintenance, Inspection and Changing of Maintenance Parts Requiring Replacement............................................................................ 211 1 Maintenance Contents STC 281A / STC 381A................................................... 212 1.1 Owner....................................................................................................................................... 212 1.2 Customer Service............................................................................................................... 215 7
• Thank you very much for reading the preview of the manual.
• You can download the complete manual from: www.heydownloads.com by clicking the link below
• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL