Jungheinrich Forklift SLH 090 Operating instructions Manual 51159134 – PDF DOWNLOAD by www.heydownloads.com

03.1007.15 51159134 SLH 090 Operating instructions G SLH 090 48V 20A - 170A SLH 090 80V 35A - 160A SLH 090 24V 15A - 200A

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Foreword

Notes to the operating instructions

The present operating instructions are designed to provide sufficient instruction for the safe operation of the charger. The information is presented in a precise and clear manner. The chapters are arranged by letter and the pages are numbered continuously.

The operating instructions details different charger models. The corresponding data can be found in the attached technical specifications (see "Technical Specifications"). When operating and servicing the unit, make sure that the particular section applies to your charger.

Our chargers are subject to ongoing development. We reserve the right to alter the design, features and technical aspects of the equipment. No guarantee of particular features of the charger should therefore be assumed from the present operating instructions.

Jungheinrich Aktiengesellschaft

Am Stadtrand 35 22047 Hamburg - Germany

Tel: +49 (0) 40/6948-0

www.jungheinrich.com

5 Contents AGeneral...................................................................................7 1Purpose of Operating Instructions........... ...............7 BSafety......................................................................................9 1General....................................................................................................9 2Decal and Symbol Notices......................................................................10 3Personnel Qualification....... ...........11 3.1Commercial Use......................................................................................11 4Correct Use and Application... ........12 5Troubleshooting and Repairs Safety Instructions........... ...........15 CProduct Specifications .............................................................17 1Product Functional Description................................................................17 2Model Name................ ...........18 3Accessory Functional Description...........................................................19 3.1Charger Connector............. ...........19 4Residual Risk.......... ...........20 5Protective Mechanisms...........................................................................22 6Charger Labelling and Decals... .............23 6.1Data Plate (Example)......... ...........23 6.2Decal Indicating Preset Charging Program.............................................23 6.3Model Output Plate... .............23 6.4Marking the Charger with Cold Store Characteristics..............................24 DAssembly and Commissioning................................................27 1Assembly and Installation Safety Instructions........... .............27 2Delivery Scope............ ...........29 3Site Requirements...................................................................................30 4Charger Assembly / Installation and Switching the Battery Off...............31 5Mains Connection and Mains Fuses.......................................................33 6Cable Holder............................................................................................35 7Connecting the Charger to the Mains Supply.......... ........37 8Starting the Charger for the First Time and Operational Testing.............37 EOperation................................................................................39 1Operating Safety Instructions ...........39 2Visual Inspection Before Using the Truck for the First Time ........41 3Before Charging......................................................................................42 4Control and Display Unit....... ...........44

6 4.1On/Off Button...........................................................................................44 4.2Indicating the Operating Status via LED Display....... .............45 5Charger Mains Connection......................................................................46 6Connecting the Battery............................................................................46 7Fan Controller......... ...........49 7.1Fan Controller (up to Serial Number 545637).........................................49 7.2Fan Controller (from Serial Number 545637)............ .............50 8Starting Charging.....................................................................................51 8.1Starting Charging Automatically..............................................................51 8.2Starting Charging Manually.. ...........52 9Interrupting Charging Manually and Re-Starting as Required.................53 10End of Automatic Charging.... ...........54 10.1Trickle Charge (PZS / PZB batteries only)....... ...........54 10.2Compensation Charge (PZV / XFC batteries only)..................................55 11Charging with Electrolyte Circulation (o).......... ...........58 12Aquamatik (o)......... ...........59 12.1Automatic Water Filling System...............................................................60 13Faults and Error Messages.... ........61 14Disconnecting the Charger from the Mains Supply.................................65 FRepairs....................................................................................67 1Cleaning, Inspection and Maintenance...................................................67 2Spare Parts............. ...........68 GDisposal........ ..............69 HAppendix.................................................................................71 1Scale and Projection Diagram.................................................................71 2Technical Specifications....... ...........75 2.124V Charger Technical Specifications........... ...........75 2.248V Charger Technical Specifications....................................................77 2.380V Charger Technical Specifications........... ...........79

AGeneral

1Purpose of Operating Instructions

The aim of these operating instructions is to enable the SLH 090 charger to be used correctly and safely. The SLH 090 charger will hereafter be referred to as the charger.

The operating instructions must always be available and stored in the vicinity of the charger. The operating instructions must be read and applied by anyone involved in operating the charger, including shipping, assembly and installation, operation, maintenance and disassembly work.

For commercial use, the relevant work safety guidelines, standards and regulations in the place or country of operation must be observed alongside the present operating instructions.

For more detailed information beyond the scope of this operating instructions, consult a specialist from the manufacturer or supplier.

All documentation is copyright protected. The transfer or reproduction of documentation, including excerpts, as well as the assessment and dissemination of its content are prohibited unless expressly permitted.

The operating instructions are a major component of the charger.

The owner shall ensure that the operating instructions are kept permanently in the vicinity of the charger, and that operating personnel shall be aware of the guidelines mentioned in the instructions.

The owner shall add further instructions regarding national accident prevention and environmental protection regulations to the operating instructions, including information on supervisory and reporting obligations, taking into account particular company practices e.g. in terms of work organization, work processes and the personnel employed.

Apart from the operating instructions and the current accident prevention regulations in force in the country and place of use, generally recognised technical regulations for safe and proper use shall be observed.

BSafety 1General

2Decal and Symbol Notices

This charger has been produced in accordance with generally accepted principles and state-of-the-art technology. To ensure sufficient levels of safety for personnel, additional safety instructions are issued. Sufficient safety when handling the charger is only provided when these instructions are observed.

Safety notices and text mark-ups

Safety instructions and important explanations are indicated by the following icons:

DANGER!

Indicates an extremely hazardous situation. Failure to comply with this instruction will result in severe irreparable injury and even death.

WARNING!

Indicates an extremely hazardous situation. Failure to comply with this instruction may result in severe irreparable injury and even death.

CAUTION!

Indicates a hazardous situation. Failure to comply with this instruction may result in slight to medium injury.

NOTE

Indicates a material hazard. Failure to comply with this instruction may result in material damage.

ZUsed before notices and explanations.

t Denotes standard equipment

o Denotes optional equipment

3Personnel Qualification

WARNING!

Warning: hazardous electrical voltage!

The charger is an electric component conducting voltages and currents that are hazardous to people.

u The charger must only be operated by trained technicians.

u Disconnect the mains supply and the battery connector where necessary before carrying out any work on the charger.

u The charger must only be opened and serviced by trained electricians.

Only qualified technicians should operate the charger. The levels of responsibility for personnel operating, installing and repairing the charger should be clearly separated. Qualified personnel in the sense of these basic instructions are people who have the relevant qualifications and are familiar with:

–Assembly and installation

–Commissioning

–Operation

–Decommissioning and disassembly

The charger must only be repaired by qualified and authorized electricians.

The manufacturer does not accept liability for any damage or loss of business arising from the failure to comply with these operating instructions.

3.1Commercial Use

If the charger is used in a commercial environment, the following also applies:

–The operator must undergo special instruction or training on how to charge lead acid accumulators and how to operate them.

–Only authorised specialist personnel may operate the charger.

4Correct Use and Application

The charger is designed solely to charge lead acid batteries. Depending on the preset charging program, only wet cell batteries designed for the charger program or suitably sealed, maintenance-free traction batteries should be charged. The charger is unsuitable for all other accumulators and non-rechargeable batteries.

If required by the owner, the charger can be fitted with a range of different connectors. The owner is obliged,

–only to use connectors with the suitable fuse rating for the charger, –to avoid connecting unsuitable battery types.

ZThe latter could be achieved for example by colour-coding or mechanically coding the connector.

The charger with a pump and electrolyte circulation hose system is suitable only for batteries with electrolyte circulation.

DANGER!

Explosion risk when charging unsuitable or incorrectly set battery types

Do not charge a battery that has not been approved for this charger. In addition, the charging program set in the charger must correspond to the battery type to be charged. Failure to comply with the above points can result in charger and battery damage. The battery could gas, boil or even explode.

u Always check that the charger is set for the particular battery type. If in doubt, contact the relevant specialists.