Jungheinrich Forklift PTE 1.3 Li-Ion Operation & Maintenance Manual 51828130 – PDF DOWNLOAD

~meise PTE 1.3 Li-Ion Operating instructions en-GB

51828130 03.20 03.20 PTE 1.3 Li-Ion

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Contents

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A

Correct Use and Application................................................................................

11

1 2 3 4 5 6 7

General....................................................................................................................................

Correct application .............................................................................................................

Approved application conditions..................................................................................

Proprietor responsibilities................................................................................................

Adding attachments and/or optional equipment..................................................

Removal of components..................................................................................................

Wind loads..............................................................................................................................

11 11 11 12 13 13 13

B

Truck Description..........................................................................................................

15

1 2 3 4 5 6 6.1 6.2 6.3 6.4 6.5 6.6 6.7 6.8 7 7.1 7.2

Application..............................................................................................................................

Truck models and rated capacity................................................................................

Travel direction definition................................................................................................

Assembly description........................................................................................................

Functional Description......................................................................................................

Technical Specifications...................................................................................................

Performance data ..............................................................................................................

Dimensions............................................................................................................................

Weights....................................................................................................................................

Battery......................................................................................................................................

Battery charger.....................................................................................................................

Tyre type..................................................................................................................................

EN standards........................................................................................................................

Electrical Requirements...................................................................................................

Identification Points and Data Plates........................................................................

Overview of marking points............................................................................................

Data plate................................................................................................................................

15 15 16 17 18 19 19 20 22 22 22 23 23 23 24 24 25

C

Transport and Commissioning...........................................................................

27

1 2 3 4

Lifting by crane.....................................................................................................................

Transport.................................................................................................................................

Using the Truck for the First Time...............................................................................

Mounting the tiller................................................................................................................

27 29 31 32

D

Battery - Servicing, Recharging, Replacement....................................

35

1 1.1 1.2 1.3 2 2.1 2.2 2.3 2.4 2.5 2.6 2.7

Description of the lithium-ion battery.........................................................................

Accessories............................................................................................................................

Battery Decals......................................................................................................................

Battery data plate................................................................................................................

Safety Instructions, Warning Indications and other Notes..............................

Safety regulations for handling lithium-ion batteries..........................................

Potential hazards................................................................................................................

Battery lifetime and maintenance................................................................................

Charging the battery..........................................................................................................

Storage I safe handling / faults.....................................................................................

Disposal and transport of a lithium-ion battery.....................................................

Hazard and Safety Instruction Phrases...................................................................

35 35 36 36 37 37 39 46 47 48 49 52

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54 54

3 3.1 3.2 3.3 3.4 4 4.1 4.2

Charging the battery ..........................................................................................................

Correct Use and Application ..........................................................................................

Charge Status Indicator ...................................................................................................

Charging the Battery with External Charger..........................................................

Disconnecting the Charger from the Mains Supply............................................

Battery replacement ..........................................................................................................

Removing the battery ........................................................................................................

Battery installation ..............................................................................................................

55 56 58 59 59 60

E

Operation ...........................................................................................................................

61

1 2 3 3.1 3.2 3.3 4 4.1 4.2 4.3 4.4 4.5 4.6 5 5.1 5.2 5.3 5.4 6

Safety Regulations for the Operation of Forklift Trucks ...................................

Displays and Controls .......................................................................................................

Preparing the Truck for Operation ..............................................................................

Checks and operations to be performed before starting daily operation.

Preparing the truck for operation .................................................................................

Parking the truck securely ..............................................................................................

Industrial Truck Operation ..............................................................................................

Safety regulations for truck operation .......................................................................

Emergency Disconnect ....................................................................................................

Brakes.......................................................................................................................................

Travel ........................................................................................................................................

Steering ....................................................................................................................................

Lifting, transporting and depositing loads ...............................................................

Troubleshooting ...................................................................................................................

Truck does not start ...........................................................................................................

Load cannot be lifted .........................................................................................................

Battery is not charging ......................................................................................................

Faults and Error Messages ............................................................................................

Operating the truck without its own drive system. ...............................................

61 63 64

F

Industrial Truck Maintenance..............................................................................

85

1 2 3 3.1 3.2 3.3 3.4 3.5 4 4.1 4.2 4.3 5 5.1 5.2 5.3 5.4 5.5 5.6 5.7 6

Spare Parts ............................................................................................................................

Operational Safety and Environmental Protection .............................................

Maintenance Safety Regulations ................................................................................

Working on the electrical system ................................................................................

Consumables and used parts .......................................................................................

Wheels .....................................................................................................................................

Hydraulic system .................................................................................................................

Energy saving components............................................................................................

Lubricants and Lubrication Schedule ........................................................................

Handling consumables safely .......................................................................................

Lubrication Schedule.........................................................................................................

Consumables ........................................................................................................................

Maintenance and repairs .................................................................................................

Preparing the truck for maintenance and repairs ................................................

Lifting and jacking up the truck safely.......................................................................

Cover Disassembly ............................................................................................................

Cleaning...................................................................................................................................

Replacing wheels ................................................................................................................

Checking the hydraulic oil level ....................................................................................

Checking electrical fuses ................................................................................................

Restoring the truck to service after maintenance and repairs ..................... .

85 85 87 87

64 65 66 67 67 69 70 73 75 76 78 78 78 79 80

84

88 88 88 89 90 90 92 92 93 93 94 95 96 97 98 99 100

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7 7.1 7.2 7.3 8 9 10

Decommissioning the Industrial Truck......................................................................

Before Taking the Truck out of Service....................................................................

During decommissioning.................................................................................................

Restoring the truck to service after decommissioning......................................

Safety tests to be performed at intervals and after unusual incidents......

Final de-commissioning, disposal...............................................................................

Human vibration measurement....................................................................................

100 101 101 101 102 102 102

G

Maintenance, Inspection and Changing of Maintenance Parts Requiring Replacement............................................................................ 103

1 1.1 1.2

Maintenance Contents PTE 1.3...................................................................................

Owner.......................................................................................................................................

Customer Service...............................................................................................................

104 104 106

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9

CLICK HERE TO

DOWNLOAD THE COMPLETE MANUAL

• Thank you very much for reading the preview of the manual.

• You can download the complete manual from: www.heydownloads.com by clicking the link below

• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.

CLICK HERE TO

DOWNLOAD THE COMPLETE MANUAL