EZS MB 230 Operating instructions 51847885 06.20 06.20 en-GB EZS MB 230 fiUNGHEINRICH
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Contents A Correct Use and Application................................................................................ 11 1 General.................................................................................................................................... 11 2 Correct application 11 3 Approved application conditions.................................................................................. 12 4 Proprietor responsibilities................................................................................................ 13 5 Adding attachments and/or optional equipment.................................................. 13 B Truck Description.......................................................................................................... 15 1 Application.............................................................................................................................. 15 2 Travel direction definition................................................................................................ 16 3 Assemblies and Functional Description................................................................... 17 3.1 Assembly Overview........................................................................................................... 17 3.2 Functional Description...................................................................................................... 19 4 Technical Specifications................................................................................................... 22 4.1 Performance data 22 4.2 Dimensions............................................................................................................................ 24 4.3 Weights.................................................................................................................................... 26 4.4 Tyre type.................................................................................................................................. 26 4.5 EN norms................................................................................................................................ 27 4.6 Specifications according to RED guideline (Radio Equipment Directive) for radio units................................................................................................... 28 4.7 Conditions of use................................................................................................................ 28 5 Identification Points and Data Plates........................................................................ 29 5.1 Data plate................................................................................................................................ 30 C Transport and Commissioning........................................................................... 33 1 Lifting by crane..................................................................................................................... 33 2 Transport................................................................................................................................. 35 3 Using the Truck for the First Time............................................................................... 37 D Battery - Servicing, Recharging, Replacement.................................... 39 1 Safety instructions for handling lead-acid batteries........................................... 39 1.1 General notes on handling batteries......................................................................... 40 2 Battery types......................................................................................................................... 41 3 Exposing the battery.......................................................................................................... 42 4 Charging the battery.......................................................................................................... 45 5 Battery removal and installation................................................................................... 48 E Operation ........................................................................................................................... 53 1 Safety Regulations for the Operation of Forklift Trucks................................... 53 2 Displays and Controls....................................................................................................... 55 2.1 CanDis display instrument.............................................................................................. 57 3 Preparing the Truck for Operation.............................................................................. 59 cc 3.1 (!) Checks and Operations to Be Performed Before Starting Daily Work..... 59 I 3.2 C (I) Preparing the truck for operation................................................................................. 60 0 3.3 N Checks and operations to be carried out when the truck is operational.. 62 (0 3.4 0 Parking the truck securely.............................................................................................. 63 7
4 Industrial Truck Operation .............................................................................................. 64 4.1 Safety regulations for truck operation ....................................................................... 64 4.2 Emergency Disconnect 68 4.3 How to act in hazardous situations ............................................................................ 70 4.4 Brakes....................................................................................................................................... 70 4.5 Travel 73 4.6 Operator platform ................................................................................................................ 76 4.7 Steering 77 5 Troubleshooting ................................................................................................................... 78 5.1 Truck does not start ........................................................................................................... 79 6 Operating the truck without its own drive system 81 7 Optional equipment. ........................................................................................................... 84 7 .1 Keyless Access System ................................................................................................... 84 7.2 General Information about the Use of Keyless Access Systems .............. .. 84 7.3 Commissioning the Keypad and the Transponder Reader .......................... .. 85 7.4 Using the Display: ............................................................................................................. 87 7 .5 Operating the transponder reader .............................................................................. 92 7.6 Time (0) .................................................................................................................................. 97 7.7 Further Optional Equipment 99 7.8 Travelling with trailers 101 F Industrial Truck Maintenance .............................................................................. 103 1 Spare Parts ............................................................................................................................ 103 2 Operational Safety and Environmental Protection ............................................ . 103 3 Maintenance Safety Regulations ................................................................................ 105 3.1 Working on the electrical system ................................................................................ 106 3.2 Consumables and used parts ....................................................................................... 106 3.3 Wheels ..................................................................................................................................... 106 4 Lubricants and Lubrication Schedule 107 4.1 Handling consumables safely ....................................................................................... 107 4.2 Lubrication Schedule ......................................................................................................... 109 4.3 Consumables 110 5 Maintenance and repairs ................................................................................................. 111 5.1 Preparing the truck for maintenance and repairs 111 5.2 Lifting and jacking up the truck safely 112 5.3 Cleaning ................................................................................................................................... 113 5.4 Front panel disassembly and assembly 116 5.5 Replacing wheels ................................................................................................................ 117 5.6 Tightening the wheel nuts ............................................................................................... 118 5.7 Checking electrical fuses 120 5.8 Restoring the truck to service after maintenance and repairs .................... .. 121 6 Decommissioning the Industrial Truck...................................................................... 122 6.1 Prior to decommissioning 122 6.2 During decommissioning ................................................................................................. 122 6.3 Restoring the truck to service after decommissioning 123 7 Safety tests to be performed at intervals and after unusual incidents .... .. 124 8 Final de-commissioning, disposal ............................................................................... 124 9 Human vibration measurement. 124 G Maintenance, Inspection and Changing of Maintenance Parts Requiring Replacement aJ 125 (!) I C CJ) 0 1 Maintenance Contents EZS MB 230 ........................................................................ . 126 N (0 0 8
cc (!) I C (I) 0 N (0 0 1.1 Owner....................................................................................................................................... 126 1.2 Customer Service............................................................................................................... 130 9
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