Issuu

EZS 570 / 580 / 590 / 5100 Operating instructions 51379034 10.19 04.14 en-GB EZS 570 EZS 570 XL EZS 580 EZS 580 XL EZS 590 EZS 590 XL EZS 5100 XL fiUNGHEINRICH

• Thank you very much for reading the preview of the manual.

• You can download the complete manual from: www.heydownloads.com by clicking the link below

• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.

CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL

Contents A Correct Use and Application................................................................................ 11 1 General.................................................................................................................................... 11 2 Correct application 11 3 Approved application conditions.................................................................................. 12 4 Proprietor responsibilities................................................................................................ 13 5 Adding attachments and/or optional equipment.................................................. 13 B Truck Description.......................................................................................................... 15 1 Application.............................................................................................................................. 15 2 Assemblies and Functional Description................................................................... 16 2.1 Assembly Overview........................................................................................................... 16 2.2 Back of Truck........................................................................................................................ 18 2.3 Functional Description...................................................................................................... 19 3 Technical Specifications................................................................................................... 21 3.1 Performance data 21 3.2 Dimensions............................................................................................................................ 23 3.3 Weights.................................................................................................................................... 31 3.4 Tyre type.................................................................................................................................. 32 3.5 EN norms................................................................................................................................ 33 3.6 Specifications according to RED guideline (Radio Equipment Directive) for radio units................................................................................................... 34 3.7 Conditions of use................................................................................................................ 35 3.8 Electrical Requirements................................................................................................... 35 C Identification Points and Data Plates............................................................ 37 1 Indication Points ................................................................................................................. 37 2 Data plate................................................................................................................................ 38 D Transport and Commissioning........................................................................... 41 1 Lifting by crane..................................................................................................................... 41 2 Transport................................................................................................................................. 43 3 Using the Truck for the First Time............................................................................... 46 E Battery - Servicing, Recharging, Replacement.................................... 47 1 Safety instructions for handling lead-acid batteries........................................... 47 1.1 General notes on handling batteries......................................................................... 48 2 Battery types......................................................................................................................... 49 3 Exposing the battery.......................................................................................................... 50 3.1 Exposing the Battery through the Sliding Cab...................................................... 52 4 Charging the battery.......................................................................................................... 54 4.1 Comfort Charging (0)....................................................................................................... 57 5 Battery removal and installation................................................................................... 58 5.1 Removing the battery from the top............................................................................. 58 cc 5.2 (!) I Removing the Battery from the Side (0) ................................................................ 60 C (I) O') ,0 ,7

F Operation ........................................................................................................................... 65 1 Safety Regulations for the Operation of Forklift Trucks .................................. . 65 2 Displays and Controls 67 2.1 Control and Display Unit... ............................................................................................... 70 2.2 Setting the time .................................................................................................................... 73 2.3 Battery discharge indicator 74 2.4 Battery discharge monitor............................................................................................... 74 2.5 Residual time display ........................................................................................................ 74 2.6 Travel Programs 75 2. 7 Hourmeter............................................................................................................................... 76 2.8 Hourmeter in Pedestrian Mode 76 3 Preparing the Truck for Operation 77 3.1 Checks and Operations to Be Performed Before Starting Daily Work 77 3.2 Preparing the truck for operation 78 3.3 Checks and operations to be carried out when the truck is operational.. 79 3.4 Entry and exit ........................................................................................................................ 80 3.5 Setting up the operator position 81 3.6 Parking the truck securely 84 4 Industrial Truck Operation 86 4.1 Safety regulations for truck operation 86 4.2 Emergency Disconnect .................................................................................................... 90 4.3 Travel 92 4.4 Steering 94 4.5 Brakes....................................................................................................................................... 94 4.6 Travelling with trailers 96 5 Troubleshooting 98 5.1 Truck does not start 98 5.2 Error Message Display Unit 99 6 Operating the truck without its own drive system. .............................................. . 101 6.1 Release and activate the drive wheel brake 101 6.2 Towing the truck 103 7 Optional equipment. ........................................................................................................... 108 7 .1 Pedestrian mode ( 0) ........................................................................................................ 108 7.2 Sliding Protective Cab 110 7.3 Sliding Cab Entry and Exit... ........................................................................................... 112 7.4 Adjusting the comfort seat (0) 113 7 .5 Seat Belt. 115 7.6 Keypad (CanCode) (0) 117 7.7 Setting the truck parameters with CanCode .......................................................... 136 7.8 Display unit (2 inch display) 138 7.9 ISM access module (0) 138 7 .10 Bar / Options bracket ....................................................................................................... 139 7.11 Panoramic Mirror (0) ........................................................................................................ 140 7.12 Strobe 141 7 .13 Floor-Spot 142 7.14 Socket 143 7.15 Coupling Types 144 7 .16 Tugger Train ......................................................................................................................... 152 aJ 7 .17 Interface between Tow Tractor and Trailer 158 (!) I C CJ) O') ,ci ,8

cc (!) I C (I) O') ,0 ,G Industrial Truck Maintenance 169 1 Spare Parts............................................................................................................................ 169 2 OperationalSafetyand Environmental Protection 169 3 MaintenanceSafety Regulations 171 3.1 Working ontheelectricalsystem................................................................................ 172 3.2 Consumablesandused parts....................................................................................... 172 3.3 Wheels..................................................................................................................................... 172 3.4 HydraulicSystem(0)....................................................................................................... 173 4 Lubricantsand LubricationSchedule........................................................................ 174 4.1 Handling consumablessafely....................................................................................... 174 4.2 LubricationSchedule 176 4.3 Consumables 177 5 Maintenance and repairs 178 5.1 Preparing thetruckfor maintenance and repairs................................................ 178 5.2 Lifting andjacking upthe trucksafely 178 5.3 Cleaning................................................................................................................................... 179 5.4 Replacing wheels 181 5.5 Tightening thewheel nuts............................................................................................... 182 5.6 Checking the HydraulicOil Level(0)....................................................................... 184 5.7 Checking thebrake fluidlevel....................................................................................... 186 5.8 Checking electrical fuses................................................................................................ 188 5.9 Seatbelt maintenance...................................................................................................... 194 5.10 Restoring the trucktoserviceafter maintenance and repairs 195 6 Decommissioning the IndustrialTruck 196 6.1 Prior todecommissioning................................................................................................ 197 6.2 During decommissioning 198 6.3 Restoring the trucktoserviceafter decommissioning 199 7 Safetyteststobeperformedat intervalsandafterunusualincidents...... 200 8 Finalde-commissioning, disposal............................................................................... 200 9 Humanvibrationmeasurement.................................................................................... 200 H Maintenance, Inspectionand Changing ofMaintenance Parts Requiring Replacement 201 1 MaintenanceContents EZS570/580/590/5100................................................... 202 1.1 Owner. 202 1.2 CustomerService 206 9

• Thank you very much for reading the preview of the manual.

• You can download the complete manual from: www.heydownloads.com by clicking the link below

• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.

CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL