EZS 350a Operating instructions 51676343 10.19 05.18 en-GB fiUNGHEINRICH
• Thank you very much for reading the preview of the manual.
• You can download the complete manual from: www.heydownloads.com by clicking the link below
• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
Foreword
Notes on the operating instructions
The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide sufficient instruction for the safe operation of the industrial truck. The information is provided clearly and concisely. The chapters are arranged by letter and the pages are numbered continuously.
The operator manual details different industrial truck models . When operating and servicing the industrial truck , make sure that the particular section applies to your truck model.
Our trucks are subject to ongoing development. We reserve the right to alter the design, equipment and technical features of the system No guarantee of particular features of the truck should therefore be assumed from the present operating instructions.
Safety notices and text mark-ups
Safety instructions and important explanations are indicated by the following graphics :
A DANGER!
Indicates an extremely hazardous situation Failure to comply with this instruction will result in severe irreparable injury and even death
A WARNING!
Indicates an extremely hazardous situation Failure to comply with this instruction may result in severe irreparable injury and even death.
A CAUTION!
Indicates a hazardous situation. Failure to comply with this instruction may result in slight to medium injury.
NOTICE
Indicates a material hazard Failure to comply with this instruction may result in material damage.
[±I Used before notices and explanations.
• Indicates standard equipment
0 Indicates optional equipment
Cl) (!) I C: Q) 0) .,... ci .,...
5
Contents A Correct Use and Application................................................................................ 11 1 General.................................................................................................................................... 11 2 Correct application 11 3 Approved application conditions.................................................................................. 12 4 Proprietor responsibilities................................................................................................ 13 5 Adding attachments and/or optional equipment.................................................. 13 B Truck Description.......................................................................................................... 15 1 Application.............................................................................................................................. 15 2 Travel direction definition................................................................................................ 16 3 Assemblies and Functional Description................................................................... 17 3.1 Assembly Overview........................................................................................................... 17 3.2 Functional Description...................................................................................................... 20 4 Technical Specifications................................................................................................... 24 4.1 Performance data 24 4.2 Dimensions............................................................................................................................ 25 4.3 Weights.................................................................................................................................... 26 4.4 Tyre type.................................................................................................................................. 26 4.5 EN norms................................................................................................................................ 27 4.6 Specifications according to RED guideline (Radio Equipment Directive) for radio units................................................................................................... 28 4.7 Conditions of use................................................................................................................ 28 5 Identification Points and Data Plates........................................................................ 29 5.1 Data plate................................................................................................................................ 30 C Transport and Commissioning........................................................................... 33 1 Lifting by crane..................................................................................................................... 33 1.1 Moving the truck manually on and off the transporting truck......................... 34 2 Transport................................................................................................................................. 35 3 Using the Truck for the First Time............................................................................... 36 D Battery - Servicing, Recharging, Replacement.................................... 37 1 Safety instructions for handling lead-acid batteries........................................... 37 1.1 General notes on handling batteries......................................................................... 38 2 Battery types......................................................................................................................... 39 3 Exposing the battery.......................................................................................................... 40 4 Charging the battery.......................................................................................................... 42 5 Battery removal and installation................................................................................... 45 E Operation ........................................................................................................................... 49 1 Safety Regulations for the Operation of Forklift Trucks................................... 49 2 Displays and Controls....................................................................................................... 52 2.1 Display unit (2 inch display)........................................................................................... 54 cc 2.2 (!) Battery discharge indicator............................................................................................. 61 I 2.3 C (I) Battery discharge monitor............................................................................................... 61 O') 2.4 Hourmeter............................................................................................................................... 61 ,0 3 ,- Displays, sensors and controls for automatic mode.......................................... 62 7
3.1 Automatic component displays .................................................................................... 65 4 Starting up the truck .......................................................................................................... 67 4.1 Checks and Operations to Be Performed Before Starting Daily Work .... . 67 4.2 Preparing the truck for operation ................................................................................. 68 4.3 Checks and operations to be carried out when the truck is operational 70 4.4 Changing between manual and automatic modes ............................................ . 71 4.5 Parking the truck securely .............................................................................................. 74 5 Industrial Truck Operation 76 5.1 Safety regulations for truck operation ....................................................................... 76 5.2 Emergency Disconnect .................................................................................................... 88 5.3 Emergency stop 90 5.4 How to Act in Hazardous Situations .......................................................................... 92 5.5 Brakes....................................................................................................................................... 92 5.6 Travelling in manual mode 94 5.7 Steering .................................................................................................................................... 97 5.8 Tugger Train ......................................................................................................................... 98 5.9 Travelling with trailers 112 5.10 Aligning the truck for automatic mode ...................................................................... 113 6 Order picking 116 6.1 Automatic mode procedures 116 7 Troubleshooting ................................................................................................................... 120 7.1 Troubleshooting (manual mode) 120 7.2 Troubleshooting (automatic component displays) ............................................ .. 121 7.3 Truck does not move - with electrical trailer interface 123 7.4 Truck does not move -with hydraulic trailer interface .................................... .. 123 8 Operating the truck without its own drive system .............................................. .. 124 9 Personal protection system 126 9.1 Personal Protection System (PPS) 126 9.2 Functional description ....................................................................................................... 126 9.3 Environmental awareness 127 9.4 Displays on the seven segment display and indicator light (LED) ............ .. 127 9.5 Daily checks before starting the Personal Protection System 129 9.6 Personal safety system 131 10 Optional equipment. ........................................................................................................... 133 10.1 Pedestrian mode ( 0) 133 10.2 Automatic Battery Charging 135 10.3 Coupling Types .................................................................................................................... 137 10.4 Obstacle detection for travelling in the drive direction in automatic mode (laser scanner) (0) 141 10.5 Carrying out a sensor test (0) 142 F Industrial Truck Maintenance .............................................................................. 147 1 Spare Parts ............................................................................................................................ 147 2 Operational Safety and Environmental Protection 147 3 Maintenance Safety Regulations 149 3.1 Working on the electrical system ................................................................................ 150 3.2 Consumables and used parts 150 3.3 Wheels ..................................................................................................................................... 150 3.4 Hydraulic System (0) ....................................................................................................... 4 Lubricants and Lubrication Schedule 151 152 aJ (!) I 4.1 Handling consumables safely 152 C CJ) 4.2 Lubrication Schedule ......................................................................................................... 154 O') ,ci ,8
cc (!) I C (I) O') ,0 ,4.3 Consumables........................................................................................................................ 155 5 Maintenance and repairs................................................................................................. 156 5.1 Preparing the truck for maintenance and repairs................................................ 156 5.2 Lifting and jacking up the truck safely....................................................................... 157 5.3 Cleaning................................................................................................................................... 158 5.4 Cleaning the reflectors..................................................................................................... 161 5.5 Cleaning the front screens of the sensors and the laser scanners............ 162 5.6 Replacing wheels................................................................................................................ 162 5.7 Tightening the wheel nuts............................................................................................... 163 5.8 Front cover disassembly................................................................................................. 164 5.9 Opening and closing the automatic components' cover.................................. 165 5.10 Checking electrical fuses................................................................................................ 167 5.11 Checking the Hydraulic Oil Level (0)....................................................................... 170 5.12 Restoring the truck to service after maintenance and repairs...................... 171 6 Decommissioning the Industrial Truck...................................................................... 172 6.1 Prior to decommissioning................................................................................................ 172 6.2 During decommissioning................................................................................................. 172 6.3 Restoring the truck to service after decommissioning...................................... 173 7 Safety tests to be performed at intervals and after unusual incidents...... 174 8 Final de-commissioning, disposal............................................................................... 174 9 Human vibration measurement.................................................................................... 174 G Maintenance, Inspection and Changing of Maintenance Parts Requiring Replacement............................................................................ 175 1 Maintenance Contents EZS 350a............................................................................... 176 1.1 Owner....................................................................................................................................... 176 1.2 Customer Service............................................................................................................... 180 9
• Thank you very much for reading the preview of the manual.
• You can download the complete manual from: www.heydownloads.com by clicking the link below
• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL