EZS 350 / 350 XL / C40
Operating instructions 51442061 04.19 08.09 en-GB EZS 350 EZS 350 XL EZS C40 fiUNGHEINRICH
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Copyright of these operating instructions remains with JUNGHEINRICH AG.
Jungheinrich Aktiengesellschaft
Friedrich-Ebert-Damm 129 22047 Hamburg - Germany
Tel: +49 (0) 40/6948-0
www.jungheinrich.com
6 Copyright
aJ (!) I C CJ) O') ,;g
Contents A Correct Use and Application................................................................................ 11 1 General.................................................................................................................................... 11 2 Correct application 11 3 Approved application conditions.................................................................................. 12 4 Proprietor responsibilities................................................................................................ 13 5 Adding attachments and/or optional equipment.................................................. 13 B Truck Description.......................................................................................................... 15 1 Application.............................................................................................................................. 15 2 Assemblies and Functional Description................................................................... 16 2.1 Assembly Overview........................................................................................................... 16 2.2 Functional Description...................................................................................................... 18 3 Technical Specifications................................................................................................... 21 3.1 Performance data .............................................................................................................. 21 3.2 Dimensions............................................................................................................................ 22 3.3 Weights.................................................................................................................................... 24 3.4 Tyre type.................................................................................................................................. 24 3.5 EN norms................................................................................................................................ 25 3.6 Specifications according to RED guideline (Radio Equipment Directive) for radio units................................................................................................... 26 3.7 Conditions of use................................................................................................................ 26 4 Identification Points and Data Plates........................................................................ 27 4.1 Data plate................................................................................................................................ 28 C Transport and Commissioning........................................................................... 29 1 Lifting by crane..................................................................................................................... 29 2 Transport................................................................................................................................. 30 3 Using the Truck for the First Time............................................................................... 32 D Battery - Servicing, Recharging, Replacement.................................... 33 1 Safety Regulations Governing the Handling of Lead-Acid Batteries......... 33 1.1 General notes on handling batteries......................................................................... 34 2 Battery types......................................................................................................................... 35 3 Exposing the battery.......................................................................................................... 37 4 Charging the battery.......................................................................................................... 38 5 Battery removal and installation................................................................................... 41 E Operation 45 1 Safety Regulations for the Operation of Forklift Trucks................................... 45 2 Displays and Controls....................................................................................................... 4 7 2.1 Battery discharge indicator............................................................................................. 50 2.2 Battery discharge monitor............................................................................................... 50 3 Preparing the Truck for Operation.............................................................................. 51 cc 3.1 (!) Checks and Operations to Be Performed Before Starting Daily Work..... 51 I 3.2 C (I) Seat (0) (XL and C40 only)........................................................................................... 52 O') 3.3 ,- Preparing the truck for operation................................................................................. 53 -.i- 3.4 0 Checks and operations to be carried out when the truck is operational.. 54 7
3.5 Parking the truck securely .............................................................................................. 55 4 Industrial Truck Operation .............................................................................................. 57 4.1 Safety regulations for truck operation 57 4.2 Emergency Disconnect .................................................................................................... 61 4.3 How to act in hazardous situations ............................................................................ 63 4.4 Brakes 63 4.5 Travel ........................................................................................................................................ 65 4.6 Steering 67 4.7 Pedestrian mode (0) 68 5 Travelling with trailers ....................................................................................................... 69 6 Troubleshooting 70 6.1 Truck does not start 70 7 Operating the truck without its own drive system 71 8 Optional equipment. 73 8.1 Coupling Types 73 8.2 CanDis display instrument. 75 8.3 Keypad (CanCode) (0) 77 8.4 Setting the truck parameters with CanCode 96 8.5 ISM access module (0) ................................................................................................... 97 8.6 Parameters ............................................................................................................................. 98 8. 7 Tugger Train 105 8.8 Interface between Tow Tractor and Trailer ............................................................. 111 8.9 Floor-Spot ............................................................................................................................... 121 F Industrial Truck Maintenance .............................................................................. 123 1 Operational Safety and Environmental Protection ............................................ . 123 2 Maintenance Safety Regulations 124 2.1 Working on the electrical system 125 2.2 Consumables and used parts ....................................................................................... 125 2.3 Wheels 125 2.4 Hydraulic System (0) 126 3 Lubricants and Lubrication Schedule ........................................................................ 127 3.1 Lubrication Schedule 128 3.2 Consumables 129 4 Maintenance and repairs ................................................................................................. 130 4.1 Preparing the truck for maintenance and repairs 130 4.2 Lifting and jacking up the truck safely ....................................................................... 131 4.3 Cleaning ................................................................................................................................... 132 4.4 Replacing wheels 134 4.5 Tightening the wheel nuts ............................................................................................... 135 4.6 Front cover disassembly ................................................................................................. 136 4.7 Checking electrical fuses 137 4.8 Checking the Hydraulic Oil Level (0) 140 4.9 Restoring the truck to service after maintenance and repairs 141 5 Decommissioning the Industrial Truck 142 5.1 Prior to decommissioning 142 5.2 During decommissioning 142 5.3 Restoring the truck to service after decommissioning 143 6 Safety tests to be performed at intervals and after unusual incidents 144 aJ 7 Final de-commissioning, disposal 144 (!) I 8 Human vibration measurement. 144 C CJ) O') ,-.:i0 8
cc (!) I C (I) O') ,;g G Maintenance, Inspection and Changing of Maintenance Parts Requiring Replacement............................................................................ 145 1 Maintenance Contents EZS 350 146 1.1 Owner....................................................................................................................................... 146 1.2 Customer Service............................................................................................................... 150 2 Maintenance Contents EZS C40................................................................................. 157 2.1 Owner....................................................................................................................................... 157 2.2 Customer Service............................................................................................................... 161 9
• Thank you very much for reading the preview of the manual.
• You can download the complete manual from: www.heydownloads.com by clicking the link below
• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL