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Contents A Correct Use and Application................................................................................ 11 1 General.................................................................................................................................... 11 2 Correct application 11 3 Approved application conditions.................................................................................. 12 4 Proprietor responsibilities................................................................................................ 13 5 Adding attachments and/or optional equipment.................................................. 13 B Truck Description.......................................................................................................... 15 1 Application.............................................................................................................................. 15 2 Travel direction definition................................................................................................ 15 3 Assemblies and Functional Description................................................................... 16 3.1 Assembly Overview........................................................................................................... 16 3.2 Functional Description...................................................................................................... 17 4 Technical Specifications................................................................................................... 20 4.1 Performance data 20 4.2 Dimensions............................................................................................................................ 21 4.3 Weights.................................................................................................................................... 22 4.4 Tyre type.................................................................................................................................. 22 4.5 EN norms................................................................................................................................ 23 4.6 Specifications according to RED guideline (Radio Equipment Directive) for radio units................................................................................................... 24 4.7 Conditions of use................................................................................................................ 24 5 Identification Points and Data Plates........................................................................ 25 5.1 Data plate................................................................................................................................ 26 C Transport and Commissioning........................................................................... 29 1 Lifting by crane..................................................................................................................... 29 2 Transport................................................................................................................................. 30 3 Using the Truck for the First Time............................................................................... 31 D Battery - Servicing, Recharging, Replacement.................................... 33 1 Safety Regulations Governing the Handling of Lead-Acid Batteries......... 33 1.1 General notes on handling batteries......................................................................... 35 2 Battery types......................................................................................................................... 36 3 Charging the battery.......................................................................................................... 37 3.1 Charging the battery with an on-board charger................................................... 38 3.2 Charging the battery with a stationary charger.................................................... 44 4 Battery removal and installation................................................................................... 45 E Operation ........................................................................................................................... 4 7 1 Safety Regulations for the Operation of Forklift Trucks................................... 47 2 Displays and Controls....................................................................................................... 49 2.1 Battery discharge indicator............................................................................................. 52 cc 2.2 (!) Battery discharge monitor............................................................................................... 52 I 3 C (I) Starting up the truck.......................................................................................................... 53 O') 3.1 ,Checks and Operations to Be Performed Before Starting Daily Work..... 53 -.i- 3.2 0 Preparing the truck for operation................................................................................. 54 7
3.3 Checks and operations to be carried out when the truck is operational.. 55 3.4 Parking the truck securely .............................................................................................. 56 4 Industrial Truck Operation 57 4.1 Safety regulations for truck operation ....................................................................... 57 4.2 Emergency Disconnect .................................................................................................... 61 4.3 How to act in hazardous situations 63 4.4 Brakes....................................................................................................................................... 63 4.5 Travel 65 4.6 Steering .................................................................................................................................... 67 4. 7 Pedestrian mode ................................................................................................................ 68 4.8 Travelling with trailers 69 5 Troubleshooting ................................................................................................................... 70 5.1 Truck does not start ........................................................................................................... 70 6 Operating the truck without its own drive system. 71 7 Optional equipment. ........................................................................................................... 73 7.1 Coupling Types .................................................................................................................... 73 7.2 CanDis display instrument. 76 7.3 Keypad (CanCode) (0) ................................................................................................... 78 7.4 Setting the truck parameters with CanCode 97 7 .5 Parameters 99 7.6 ISM access module (0) 105 7.7 Floor-Spot ............................................................................................................................... 106 F Industrial Truck Maintenance .............................................................................. 109 1 Operational Safety and Environmental Protection 109 2 Maintenance Safety Regulations ................................................................................ 110 2.1 Working on the electrical system 111 2.2 Consumables and used parts ....................................................................................... 111 2.3 Wheels 111 3 Lubricants and Lubrication Schedule 112 3.1 Handling consumables safely ....................................................................................... 112 3.2 Lubrication Schedule 114 3.3 Consumables 115 4 Maintenance and repairs ................................................................................................. 116 4.1 Preparing the truck for maintenance and repairs 116 4.2 Lifting and jacking up the truck safely ....................................................................... 117 4.3 Cleaning 118 4.4 Replacing wheels 120 4.5 Tightening the wheel nuts ............................................................................................... 121 4.6 Front cover disassembly 122 4.7 Checking electrical fuses 124 4.8 Restoring the truck to service after maintenance and repairs ..................... . 126 5 Decommissioning the Industrial Truck 127 5.1 Prior to decommissioning 127 5.2 Action to be taken during decommissioning .......................................................... 127 5.3 Restoring the truck to service after decommissioning 128 6 Safety tests to be performed at intervals and after unusual incidents ..... . 129 7 Final de-commissioning, disposal 129 8 Human vibration measurement. 129 aJ (!) I C CJ) O') ,-.:i0 8
cc (!) I C (I) O') ,;g G Maintenance, Inspection and Changing of Maintenance Parts Requiring Replacement............................................................................ 131 1 Maintenance Contents EZS 130 132 1.1 Owner....................................................................................................................................... 132 1.2 Customer Service............................................................................................................... 136 9
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