04.1306.15 51171581 ETV Q20/Q25 Operating instructions G
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Declaration of Conformity
Jungheinrich AG, Am Stadtrand 35, D-22047 Hamburg Manufacturer or agent acting in the European Union
TypeOptionSerial no.Year of manufacture
ETV Q20
ETV Q25
Additional information
On behalf of Date
G EU Conformity Declaration
The undersigned hereby declare that the powered industrial truck described below in detail complies with the European Directives 2006/42/EC (Machinery Directive) and 2004/108/EEC (Electromagnetic Compatibility - EMC) including amendments as well as the legislative decree to incorporate the directives in national law. The signatories are in each case individually authorized to compile the technical documents.
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Foreword
Notes on the operating instructions
The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide sufficient instruction for the safe operation of the industrial truck. The information is provided clearly and concisely. The chapters are arranged by letter and the pages are numbered continuously.
The operator manual details different industrial truck models. When operating and servicing the industrial truck, make sure that the particular section applies to your truck model.
Our trucks are subject to ongoing development. We reserve the right to alter the design, equipment and technical features of the system. No guarantee of particular features of the truck should therefore be assumed from the present operating instructions.
Safety notices and text mark-ups
Safety instructions and important explanations are indicated by the following graphics:
DANGER!
Indicates an extremely hazardous situation. Failure to comply with this instruction will result in severe irreparable injury and even death.
WARNING!
Indicates an extremely hazardous situation. Failure to comply with this instruction may result in severe irreparable injury and even death.
CAUTION!
Indicates a hazardous situation. Failure to comply with this instruction may result in slight to medium injury.
NOTE
Indicates a material hazard. Failure to comply with this instruction may result in material damage.
Used before notices and explanations.
t Indicates standard equipment
o Indicates optional equipment
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Z
Jungheinrich Aktiengesellschaft
Am Stadtrand 35
22047 Hamburg - Germany
Tel: +49 (0) 40/6948-0
www.jungheinrich.com
6 Copyright
Copyright of these operating instructions remains with JUNGHEINRICH AG.
7 Contents ACorrect Use and Application...................................................11 1General................. ...........11 2Correct application.............. ...........11 3Approved application conditions..............................................................12 4Proprietor responsibilities..... ...........13 5Adding attachments and/or optional equipment........... ...........13 BTruck Description....................................................................15 1Application...............................................................................................15 2Truck models and rated capacity............... .............15 3Travel direction definition.........................................................................16 4Assembly description............ ...........17 5Functional Description.......... ...........18 6Technical Specifications..........................................................................22 6.1Performance data........ ...........22 6.2Dimensions..............................................................................................23 6.3Weights............ ...........25 6.4Tyre type............... ...........26 6.5Battery.....................................................................................................26 6.6Hydraulics................................................................................................26 6.7Mast weights.................... ...........27 6.8EN norms.................................................................................................28 6.9Conditions of use.................... ........29 6.10Electrical Requirements...........................................................................29 7Identification Points and Data Plates....................................................... 30 7.1Overview of marking points.. ...........30 7.2Data plate................................................................................................32 7.3Truck capacity plate............ ...........33 8Stability....................................................................................................35 8.1Wind loads...............................................................................................35 CTransport and Commissioning................................................37 1Transport................ ...........37 2Lifting by crane........................................................................................38 2.1Lifting the truck by crane.... ...........39 3Securing the truck during transport........... .............42 4Using the Truck for the First Time...........................................................43
8 DBattery - Servicing, Recharging, Replacement.......................45 1Safety Regulations Governing the Handling of Lead-Acid Batteries.......45 1.1General notes on handling batteries........................................................46 2Battery types............................................................................................47 3Exposing the battery............. ...........48 4Charging the battery................................................................................51 5Battery removal and installation..............................................................52 5.1Removing and Installing the Battery with Crane Lifting Gear..................53 5.2Lateral Battery Removal..........................................................................54 EOperation................................................................................57 1Safety Regulations for the Operation of the Forklift Tr uck.......................57 2Displays and Controls..............................................................................59 2.1Display unit..............................................................................................61 3Preparing the Truck for Operation............. .............66 3.1Checks and Operations to Be Performed Before Starting Daily Work....66 3.2Entry and exit................. ...........68 3.3Setting up the operator position............... ........69 4Starting up the truck................................................................................76 4.1Safety regulations for truck operation.......... ...........76 4.2Preparing the truck for operation.............................................................78 4.3Emergency Disconnect............................................................................80 4.4Emergency stop........ .............80 4.5Travel.......................................................................................................81 4.6Brakes.....................................................................................................83 4.7Steering................ ...........86 4.8Adjusting the forks...................................................................................91 4.9Lifting, transporting and depositing loads........... ........94 4.10Operating attachments....... ...........101 4.11Fitting additional attachments ...........106 4.12Emergency lowering............. ...........107 4.13Parking the truck securely.......................................................................108 5Troubleshooting............. ...........109 5.1Recovering the truck........... ...........109 5.2Warning messages..................................................................................118 6Optional equipment.............. ...........119 6.1CanCode keypad...... .............119 6.2ISM access module (o)...........................................................................122 6.3Work lights.............. ...........123 6.4Camera system.......................................................................................124 6.5Beacon............ ...........128 6.6Height cut out......... ...........129 6.7Electric lift limit.........................................................................................130 6.8Sideshifter centre position. ...........134 6.9Converter 12VDC/24VDC...... .............135 6.10Forks horizontal button............................................................................136 6.11Weigher........... 137 6.12“Clamp function release” button..............................................................138 6.13Weatherproof cab....................................................................................139
9 FIndustrial Truck Maintenance..................................................141 1Operational Safety and Environmental Protection........ ...........141 2Maintenance Safety Regulations.............................................................142 2.1Cleaning..................................................................................................142 2.2Working on the electrical system............... .............143 2.3Consumables and used parts..................................................................143 2.4Tyre type..................................................................................................143 2.5Lift Chains............. ...........144 2.6Hydraulic system.....................................................................................144 2.7Energy saving components.... ........145 3Lubricants and Lubrication Schedule................. ........146 3.1Handling consumables safely ..................................................................146 3.2Lubrication Schedule............ ...........148 3.3Consumables.......... ...........149 4Maintenance and repairs........... .............150 4.1Preparing the truck for maintenance and repairs...... .............150 4.2Lifting and jacking up the truck safely......................................................151 4.3Removing the seat panel...... ...........152 4.4Checking the hydraulic oil level........................................... ........152 4.5Checking electrical fuses......................................................................... 154 4.6Checking the Wheel Mounting... .............158 5Decommissioning the Industrial Truck.............. ...........159 5.1Prior to decommissioning..... ...........160 5.2During decommissioning...... ...........160 5.3Restoring the truck to service after decommissioning.............................161 6Safety tests to be performed at intervals and after unusual incidents.....162 7Final de-commissioning, disposal.............. .............163 8Human vibration measurement...............................................................163 9Servicing and Inspection........ ........164 10Maintenance checklist.............................................................................164 10.1Operating Company................................................................................164 10.2Customer Service............... ...........168
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ACorrect Use and Application
1General
The truck must be used, operated and serviced in accordance with the present instructions. All other types of use are beyond its scope of application and may result in damage to personnel, the industrial truck or property.
2Correct application
NOTE
The maximum load and load distance are indicated on the capacity plate and must not be exceeded.
The load must rest on the load handler or be lifted by an attachment approved by the manufacturer.
The load must be fully raised, see "Lifting, transporting and depositing loads" on page94.
CAUTION!
Loss of stability can cause accidents
Extended mast sections when the truck is travelling with or without load will reduce the truck's stability.
Always travel with the mast holder retracted, the mast tilted back and the load handler lowered.
–Lifting and lowering loads.
–Stacking / retrieving loads.
–Transporting lowered loads.
–Do not travel with a raised load (>30 cm).
–Do not transport or lift passengers.
–Do push or pull load units.
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3Approved application conditions
DANGER!
Do not exceed the permissible surface and point loading on the travel lanes. At blind spots get a second person to assist.
The driver must ensure that the loading dock /dock leveller cannot be removed or come loose during loading/unloading.
–Operation in industrial and commercial environments.
–Permissible temperature range -25°C to +40°C.
–Operation only on secure, level surfaces with sufficient capacity.
–Do not exceed the permissible surface and spot load limits on the travel routes.
–Operation only on routes that are visible and approved by the operating company.
–Negotiating inclines up to a maximum of 15 %.
–Do not travel across or at an angle on inclines. Travel with the load facing uphill.
–Operation in partially public traffic.
ZSpecial equipment and authorisation are required if the truck is to be constantly used in extreme conditions.
The truck is not authorised for use in areas at risk of explosion.
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4Proprietor responsibilities
For the purposes of the present operating instructions the “operating company” is defined as any natural or legal person who either uses the industrial truck himself, or on whose behalf it is used. In special cases (e.g. leasing or renting) the proprietor is considered the person who, in accordance with existing contractual agreements between the owner and user of the industrial truck, is charged with operational duties. The proprietor must ensure that the industrial truck is used only for the purpose it is intended for and that danger to life and limb of the user and third parties are excluded. Furthermore, accident prevention regulations, safety regulations and operating, servicing and repair guidelines must be followed. The operating company must ensure that all users have read and understood these operating instructions.
NOTE
Failure to comply with the operating instructions invalidates the warranty. The same applies if improper work is carried out on the truck by the customer or third parties without the permission of the manufacturer.
5Adding attachments and/or optional equipment
The mounting or installation of additional equipment which affects or enhances the performance of the industrial truck requires the written permission of the manufacturer. Local authority approval may also need to be obtained. Local authority approval however does not constitute the manufacturer’s approval.
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• Thank you very much for reading the preview of the manual.
• You can download the complete manual from: www.heydownloads.com by clicking the link below
• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
