ETR225d,ETR230dp,ETR230-ETR345p,ETB230,ETB340
Operating Instructions 99750-JS 100 01.10 fiUNGHEINRICH • I I ;!! I i @ @ ro::::::::l5I ETR230 ETR235 ETR340 ETR340p ETR345 ETR345p ETR225d ETR230d ETR230dp ETB230 ETR340 IJUNGHEINRICH
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The Occupational Safety and Health Administration (OSHA) prohibits employees under the age of 18 years old from operating reach trucks, and is now mandating operator training for all reach truck operators.
SAFE and EFFICIENT OPERATION of a reach truck depends to a great extent on the skill and alertness of the operator. To develop the skill, the operator should:
1. Know the working capabilities and limitations of the reach truck.
2. Know the make-up of the reach truck.
3. Read and understand the safe driving and load handling procedures contained in this manual.
Foreword
Most importantly, a trained and qualified operator experienced in reach truck operation should guide new operators through several driving and load handling operations before the new operators attempt to operate the reach truck on their own.
It is the responsibility of the employer to make sure the operator can see, hear and has the physical and mental ability to operate the reach truck safely. This manual contains information necessary for the operation and "do-it-yourself" maintenance of standard reach trucks. Optional equipment is sometimes installed; it can change some operating characteristics described in this manual. Before operating such a reach truck, make sure the necessary instructions are available and understood.
Reach truck operator training is provided through your Jungheinrich dealer. They will be glad to help you and answer any questions you may have about operating your new reach truck. The reach trucks are NOT intended for use on public roads.
100588A
Contents SAFETY RULES FOR REACH TRUCK OPERATORS General ............................................................. 1 Safety Rules ......................................................... 5 Location of Warning and Safety Decals •...•...•...•..••..••..•...•...•...• 2 Operating Precautions •..•...•...•...•...•.•...•..••..••..•...•...•...•. 6 Warning Operation Decal. ............................................... 4 KNOW YOUR REACH TRUCK Controls and Indicators ................................................ 17 Fork Pins .......................................................... 42 Operator Control Panel ................................................ 25 Changing Forks •...•...•...•...•...•..••.•..•...•...•...•...•...•...• 43 Operator Display ..................................................... 27 Safety Equipment .................................................... 43 Operator Access to Menu •...•...•...•...•...•...•..••..••..•...•...•.. 41 Additional Warning Devices ..•...•...•...•.....•..••..••..•...•...•...•. 43 Battery Disconnect ................................................... 42 STABILITY Know What Reach Truck Stability Is ..................................... 44 Reach Truck Stability Base ............................................. 45 Principle of Balance •...•...•...•...•...•..••..••..•...•...•...•...•.. 44 Capacity Name Plate ...•...•..••..••..•.....•...•...•...•...•..••..•• 46 Center of Gravity 44 Attachments ........................................................ 47 Stability and Center of Gravity ...•...•...•...•...•...•..••..•...•...•... 44 OPERATION New Reach Truck Break-In ............................................. 48 At the End of Each Shift. •...•...•...•...•.•...•..••..••..•...•...•...• 55 Before Starting Operations ............................................. 48 Changing Speed ..................................................... 55 Traveling with Load .•...•..••..••..•...•...•...•...•...•..••..••..•.. 49 Changing Directions ••..•...•...•...•...•.•...•..••..••..•...•...•...• 55 Before Moving the Reach Truck ......................................... 50 Plugging ........................................................... 55 Working on Grades ..•...•...•...•...•..••..••..•...•...•...•...•...•. 51 Reach Truck Operation ..••..•...•...•...•.•...•...•..••..••..•...•...• 56 Traveling with the Load ............................................... 52 Stopping the Reach Truck (normal operation) ............................... 56 Unloading .••..••..•...•...•...•...•...•...•..••..•...•...•...•...•. 53 Stopping the Reach Truck (emergency operation) ..•...•...•...•...•...•...•. 56 Stacking Methods .................................................... 54 iii
Table of
SPECIAL SITUATIONS Care in Cold Weather •...•...•...•...•..••..••..•...•...•...•...•...•. 57 Cold Storage Specifications ..•..••..••..•.....•...•...•...•...•..••..•. 58 Care in Hot Weather 57 Care in Severe Dust or Lint Conditions 58 STORING THE REACH TRUCK End of Shift Storage .................................................. 59 Long Term Storage ................................................... 59 TRANSPORTATION HINTS ( Reach Truck Shipping 59 ) MAINTENANCE General ............................................................ 60 Every 2000 Service Hours or 12 Months, Whichever Comes First. ............... 69 Inspection Precautions ................................................ 61 Ready to Operate 69 Maintenance Schedule ................................................ 62 Hydraulics •...•...•...•...•...•...•..••••..•...•...•...•...•...•... 70 Pre-start Inspection 63 Battery Specific Gravity Check 71 Service Intervals .•..••..•...•...•...•...•...•...•..••..••..•...•...•. 63 Battery Electrolyte Level Check ...•...•...•.•...•..••..••..•...•...•...• 71 Maintenance Locations ................................................ 65 Installing Battery Gates or Closing (optional) Doors 71 Every 10 Service Hours or Daily (Pre-Start), Whichever Comes First ..•...•...•..• 66 Removing the Battery-Reach Truck with Battery Gates •...•...•..••..•...•.. 72 Weekly or 50 Service Hours, Whichever Comes First 68 Removing the Battery-Reach Truck with (optional) Doors 72 Every 500 Service Hours or 3 Months, Whichever Comes First ..•...•...•...•... 68 Installing the Battery-Reach Truck with Battery Gates ••..•...•...•...•...•.. 73 Every 1000 Service Hours or 6 Months, Whichever Comes First 69 Installing the Battery-Reach Truck with (optional) Doors ..................... 73 SERVICE DATA Charging the Battery ................................................. 74 Refill Capacities 75 Recommended Oils ..•...•...•...•...•...•..••..••..•...•...•...•...•. 75 Compartment Dimensions •...•...•...•...•.•...•..••..•...•...•...•...• 76 TO THE JUNGHEINRICH OWNER Instructions For Ordering Parts •...•...•...•...•..••..••..•...•...•...•.. 77 Transfer of Ownership Report for Jungheinrich Customers Only ..•...•...•..••.. 79 The Jungheinrich Owner 78 iv
• Thank you very much for reading the preview of the manual.
• You can download the complete manual from: www.heydownloads.com by clicking the link below
• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
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