ETG230-ETG355
Operating Instructions 99750 -J0100 01.10 '!iUNGHEINRICH ETG230 ETG235 ETG340 ETG350 ETG355 1JUNGHEINRICH
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Foreword
The Occupational Safety and Health Administration (OSHA) prohibits employees under the age of 18 years old from operating stand-up end control trucks, and is now mandating operator training for all standup end control truck operators .
SAFE and EFFICIENT OPERATION of a stand-up end control truck depends to a great extent on the skill and alertness of the operator. To develop the skill, the operator should:
1. Know the working capabilities and limitations of the stand-up end control truck.
2. Know the make-up of the stand-up end control truck.
3. Read and understand the safe driving and load handling procedures contained in this manual.
Most importantly, a trained and qualified operator experienced in stand-up end control truck operation should guide new operators through several driving and load handling operations before the new operators attempt to operate the stand-up end control truck on their own.
It is the responsibility of the employer to make sure the operator can see, hear and has the physical and mental ability to operate the standup end control truck safely.
This manual contains information necessary for the operation and "do-it-yourself' maintenance of standard stand-up end control trucks . Optional equipment is sometimes installed; it can change some operating characteristics described in this manual. Before operating such a stand-up end control truck, make sure the necessary instructions are available and understood.
Stand-up end control truck operator training is provided through your Jungheinrich dealer. They will be glad to help you and answer any questions you may have about operating your new stand-up end control truck. The stand-up end control trucks are NOT intended for use on public roads.
100588A
SAFETY RULES FOR STAND-UP END CONTROL TRUCK OPERATORS General ................................................. 1 Safety Rules .. ............. .. .. .. ........... .. .. ......... 5 Location of Warning and Safety Decals ........................ 2 Operating Precautions ...................................... 6 Operation Warning Decal ................................... 4 KNOW YOUR STAND-UP END CONTROL TRUCK Controls and Indicators .................................... 17 Battery Disconnect ................................... .... 33 Operator Control Panel ................................... 24 Fork Pins ..... .. .. ...... ..... .. .... .. ......... .. .. .. .... 33 Operator Display ........................................ 25 Changing Forks .......................................... 34 Functionality of Operator Presence System .................... 29 Safety Equipment ........................................ 34 Controlled Roll Back Function .............................. 32 Additional Warning Devices ................................ 34 STABILITY Know What Stand-Up End Control Truck Stability Is ............ 35 Stand-Up End Control Truck Stability Base ................... 36 Principle of Balance .. .. ............. .. .. ............. .. .. 35 Capacity Name Plate ..................................... 37 Center of Gravity .. .. .. ...... ..... .. .. .. ............. .. .. 35 Attachments .. ......... ...... .. .. .... ..... .. .. .. ........ 38 Stability and Center of Gravity ............................. 35 OPERATION New Stand-Up End Control Truck Break-In ............. .. .. .. 39 At the End of Each Shift .................................. 46 Before Starting Operations ................................. 39 Changing Speed ......................................... 46 Traveling with Load ...................................... 40 Changing Directions ...................................... 46 Before Moving the Stand-Up End Control Truck ............... 41 Plugging ............................................... 46 Working on Grades ....................................... 42 Stand-Up End Control Truck Operation ....................... 47 Traveling with the Load ................................... 43 Stopping the Stand-Up End Control Truck (normal operation) ..... 47 Unloading .............................................. 44 Stopping the Stand-Up End Control Truck (emergency operation) .. 47 Stacking Methods ........................................ 45 iii
Table of Contents
SPECIAL SITUATIONS Care in Cold Weather ..................................... 48 Cold Storage Specifications ................................ 49 Care in Hot Weather ...................................... 48 Care in Severe Dust or Lint Conditions ....................... 49 STORING THE STAND-UP END CONTROL TRUCK End of Shift Storage ...................................... 50 Long-Term Storage ....................................... 50 TRANSPORTATION IDNTS ( Stand-Up End Control Truck Shipping ....................... 50 ) MAINTENANCE General ................................................ 51 Every 2000 Service Hours or 12 Months, Whichever Comes First .... 58 Inspection Precautions .................................... 52 Ready to Operate ........................................ 58 Maintenance Schedule .................................... 53 Hydraulics .............................................. 59 Prestart Inspection ....................................... 54 Battery Specific Gravity Check ............................. 60 Service Intervals ......................................... 54 Battery Electrolyte Level Check ............................ 60 Every 10 Service Hours or Daily (Pre-start), Whichever Comes First . 56 Removing or Installing Battery Gates ........................ 60 Every 50 Service Hours or Weekly, Whichever Comes First ........ 58 Removing the Battery ..................................... 61 Every 500 Service Hours or 3 Months, Whichever Comes First ...... 58 Installing the Battery ..................................... 62 Every 1000 Service Hours or 6 Months, Whichever Comes First. .... 58 Charging the Battery ...................................... 63 SERVICE DATA Recommended Oils ....................................... 64 Compartment Dimensions ................................. 65 Refill Capacities ......................................... 64 TO THE JUNGHEINRICH OWNER Instructions for Ordering Parts .............................. 66 Transfer of Ownership Report for Jungheinrich Customers Only ... 68 The JungheinrichOwner ................................... 67 iv
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