ESE 533 Operating instructions 51157401 09.19 03.10 en-GB ESE 533 fiUNGHEINRICH
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Contents A Correct Use and Application................................................................................ 9 1 General.................................................................................................................................... 9 2 Correct application 9 3 Approved application conditions.................................................................................. 9 4 Proprietor responsibilities................................................................................................ 10 5 Adding attachments and/or accessories................................................................. 1O B Truck Description.......................................................................................................... 11 1 Application.............................................................................................................................. 11 2 Travel direction definition................................................................................................ 12 3 Assemblies and Functional Description................................................................... 13 3.1 Assembly Overview........................................................................................................... 13 3.2 Functional Description...................................................................................................... 14 4 Technical Specifications................................................................................................... 17 4.1 Performance data............................................................................................................... 17 4.2 Dimensions............................................................................................................................ 18 4.3 Weights.................................................................................................................................... 20 4.4 Tyre type.................................................................................................................................. 20 4.5 EN norms................................................................................................................................ 21 4.6 Conditions of use................................................................................................................ 22 4.7 Electrical Requirements................................................................................................... 22 5 Identification points and data plates.......................................................................... 23 5.1 Indication Points ................................................................................................................. 23 5.2 Data plate................................................................................................................................ 25 5.3 Stability ................................................................................................................................... 26 C Transport and Commissioning........................................................................... 27 1 Lifting by crane..................................................................................................................... 27 2 Securing the truck during transport............................................................................ 29 3 Using the Truck for the First Time............................................................................... 31 D Battery - Servicing, Recharging, Replacement.................................... 33 1 Safety instructions for handling lead-acid batteries........................................... 33 1.1 General notes on handling batteries......................................................................... 34 2 Battery types......................................................................................................................... 35 3 Battery removal and installation................................................................................... 36 4 Charging the battery.......................................................................................................... 40 E Operation ........................................................................................................................... 41 1 Safety Regulations for the Operation of Forklift Trucks................................... 41 2 Displays and Controls....................................................................................................... 43 2.1 Display unit............................................................................................................................. 46 3 Preparing the Truck for Operation.............................................................................. 50 cc 3.1 (!) Checks and operations to be performed before starting daily operation. 50 I 3.2 C (I) Entry and exit........................................................................................................................ 51 O') 3.3 ,- Setting up the operator position................................................................................... 52 0) 3.4 0 Preparing the truck for operation................................................................................. 57 7
3.5 Checks and operations to be carried out when the truck is operational.. 58 3.6 Parking the truck securely .............................................................................................. 59 4 Industrial Truck Operation 60 4.1 Safety regulations for truck operation ....................................................................... 60 4.2 Emergency Disconnect .................................................................................................... 62 4.3 Travel 64 4.4 Brakes....................................................................................................................................... 66 4.5 Steering 68 4.6 Lifting, transporting and depositing loads ............................................................... 69 5 Operating the truck without its own drive system. .............................................. . 71 6 Troubleshooting 75 6.1 Truck does not start ........................................................................................................... 76 6.2 Load cannot be lifted ......................................................................................................... 76 7 Optional equipment. 77 7.1 Keypad (CanCode) (0) 77 7.2 Floor-Spot ............................................................................................................................... 96 F Industrial Truck Maintenance 99 1 Spare Parts ............................................................................................................................ 99 2 Operational Safety and Environmental Protection ............................................ . 100 3 Maintenance Safety Regulations 101 3.1 Consumables and used parts ....................................................................................... 101 3.2 Wheels ..................................................................................................................................... 102 3.3 Hydraulic system 103 4 Lubricants and Lubrication Schedule ........................................................................ 104 4.1 Handling consumables safely ....................................................................................... 104 4.2 Lubrication Schedule ......................................................................................................... 106 4.3 Consumables ........................................................................................................................ 108 5 Maintenance and repairs 109 5.1 Preparing the truck for maintenance and repairs ................................................ 109 5.2 Lifting and jacking up the truck safely ....................................................................... 109 5.3 Cleaning 110 5.4 Drive compartment cover disassembly/assembly.............................................. . 113 5.5 Checking the hydraulic oil level .................................................................................... 114 5.6 Checking electrical fuses 116 5.7 Checking the wheel attachments ................................................................................ 118 5.8 Restoring the truck to service after maintenance and repairs 120 6 Decommissioning the industrial truck ....................................................................... 121 6.1 Prior to decommissioning ................................................................................................ 122 6.2 During decommissioning 122 6.3 Restoring the truck to service after decommissioning ..................................... . 123 7 Safety tests to be performed at intervals and after unusual incidents 124 8 Final de-commissioning, disposal 125 9 Human vibration measurement. ................................................................................... 125 G Maintenance, Inspection and Changing of Maintenance Parts Requiring Replacement ............................................................................ 127 1 Maintenance Contents ESE 533 128 1.1 Owner ....................................................................................................................................... 128 aJ 1.2 Customer Service 132 (!) I C CJ) O') ,0) 0 8