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Contents A Correct Use and Application................................................................................ 11 1 General.................................................................................................................................... 11 2 Correct application 11 3 Approved application conditions.................................................................................. 12 4 Proprietor responsibilities................................................................................................ 13 5 Adding attachments and/or optional equipment.................................................. 13 B Truck Description.......................................................................................................... 15 1 Application.............................................................................................................................. 15 1.1 Truck models and rated capacity................................................................................ 15 2 Travel direction definition................................................................................................ 16 3 Assemblies and Functional Description................................................................... 17 3.1 Assembly Overview........................................................................................................... 17 3.2 Functional Description...................................................................................................... 18 4 Technical Specifications................................................................................................... 20 4.1 Performance data 20 4.2 Dimensions............................................................................................................................ 21 4.3 Weights.................................................................................................................................... 23 4.4 Tyre type.................................................................................................................................. 23 4.5 EN norms................................................................................................................................ 24 4.6 Specifications according to RED guideline (Radio Equipment Directive) for radio units................................................................................................... 25 4.7 Conditions of use................................................................................................................ 25 4.8 Electrical Requirements................................................................................................... 25 5 Identification Points and Data Plates........................................................................ 26 5.1 Data plate................................................................................................................................ 27 5.2 Truck capacity plate........................................................................................................... 28 C Transport and Commissioning........................................................................... 29 1 Lifting by crane..................................................................................................................... 29 2 Transport................................................................................................................................. 30 3 Using the Truck for the First Time............................................................................... 32 D Battery - Servicing, Recharging, Replacement.................................... 33 1 Safety Regulations Governing the Handling of Lead-Acid Batteries......... 33 2 Battery types......................................................................................................................... 35 3 Exposing the battery.......................................................................................................... 36 4 Charging the battery.......................................................................................................... 38 5 Battery removal and installation................................................................................... 40 6 Checking the battery acid level.................................................................................... 44 E Operation ........................................................................................................................... 4 7 1 Safety Regulations for the Operation of Forklift Trucks................................... 47 cc 2 (!) Displays and Controls....................................................................................................... 49 I 2.1 C (I) Battery discharge indicator............................................................................................. 52 O') 2.2 ,- Battery discharge monitor............................................................................................... 53 -.i- 3 0 Preparing the Truck for Operation.............................................................................. 54 7
3.1 Checks and Operations to Be Performed Before Starting Daily Work .... . 54 3.2 Entry and exit ........................................................................................................................ 55 3.3 Adjusting the driver's seat 56 3.4 Adjusting the Floor-Plate Height. ................................................................................. 56 3.5 Preparing the truck for operation ................................................................................. 58 3.6 Checks and operations to be carried out when the truck is operational.. 59 3. 7 Parking the truck securely .............................................................................................. 60 4 Industrial Truck Operation 61 4.1 Safety regulations for truck operation ....................................................................... 61 4.2 Emergency Disconnect .................................................................................................... 64 4.3 Dead man button 66 4.4 Travel ........................................................................................................................................ 66 4.5 Steering.................................................................................................................................... 68 4.6 Brakes 69 4.7 Load handler raise/lower................................................................................................. 71 4.8 Lifting, transporting and depositing loads ............................................................... 73 5 Troubleshooting ................................................................................................................... 76 5.1 Truck does not start ........................................................................................................... 77 5.2 Load cannot be lifted 77 6 Operating the truck without its own drive system. ............................................... 78 7 Optional equipment. ........................................................................................................... 81 7.1 Brake Pedal in Footwell with ESE 220 81 7.2 Display and control unit ................................................................................................... 82 7.3 Setting the time .................................................................................................................... 83 7.4 Keypad (CanCode) (0) 84 7.5 ISM access module (0) 102 7.6 Floor-Spot ............................................................................................................................... 103 F Industrial Truck Maintenance 105 1 Operational Safety and Environmental Protection 105 2 Maintenance Safety Regulations ................................................................................ 106 2.1 Working on the electrical system 107 2.2 Consumables and used parts 107 2.3 Wheels ..................................................................................................................................... 107 2.4 Hydraulic system 108 3 Lubricants and Lubrication Schedule ........................................................................ 109 3.1 Handling consumables safely 109 3.2 Lubrication Schedule 111 3.3 Consumables ........................................................................................................................ 112 4 Maintenance and repairs 113 4.1 Preparing the truck for maintenance and repairs 113 4.2 Lifting and jacking up the truck safely....................................................................... 113 4.3 Cleaning 114 4.4 Checking the hydraulic oil level 118 4.5 Tightening the wheel nuts ............................................................................................... 119 4.6 Checking electrical fuses 120 4.7 Restoring the truck to service after maintenance and repairs ...................... 121 5 Decommissioning the Industrial Truck 122 5.1 Prior to decommissioning 5.2 During decommissioning ................................................................................................. 5.3 Restoring the truck to service after decommissioning 122 122 aJ (!) 123 I C CJ) 6 Safety tests to be performed at intervals and after unusual incidents ..... . 124 O') ,-.:i0 8
cc (!) I C (I) O') ,;g 7 Final de-commissioning, disposal............................................................................... 124 8 Human vibration measurement.................................................................................... 124 G Maintenance, Inspection and Changing of Maintenance Parts Requiring Replacement............................................................................ 125 1 Maintenance Contents ESE 220................................................................................. 126 1.1 Owner....................................................................................................................................... 126 1.2 Customer Service............................................................................................................... 130 2 Maintenance Contents ESE 320................................................................................. 137 2.1 Owner....................................................................................................................................... 137 2.2 Customer Service............................................................................................................... 141 H Traction Battery Appendix..................................................................................... 149 1 Correct Use and Application.......................................................................................... 149 2 Data plate................................................................................................................................ 149 3 Safety Instructions, Warning Indications and other Notes.............................. 150 4 Lead acid batteries with armour plated cells and liquid electrolyte ........... 151 4.1 Description............................................................................................................................. 151 4.2 Operation................................................................................................................................ 153 4.3 Servicing lead-acid batteries with armour plated cells .................................... 156 5 PzV and PzV-BS lead-acid batteries with sealed armour plated cells 158 5.1 Description 158 5.2 Operation................................................................................................................................ 159 5.3 Servicing PzV and PzV-BS lead-acid batteries with sealed armour plated cells 162 6 Aquamatik water replenishment system.................................................................. 163 6.1 Water replenishment system design......................................................................... 163 6.2 Functional Description...................................................................................................... 164 6.3 Adding water......................................................................................................................... 164 6.4 Water pressure..................................................................................................................... 164 6.5 Filling time............................................................................................................................... 165 6.6 Water quality.......................................................................................................................... 165 6.7 Battery tubing........................................................................................................................ 165 6.8 Operating temperature..................................................................................................... 165 6.9 Cleaning measures............................................................................................................ 165 6.10 Service mobile vehicle...................................................................................................... 165 7 Electrolyte circulation........................................................................................................ 166 7.1 Functional Description...................................................................................................... 166 8 Cleaning batteries............................................................................................................... 168 9 Storing the battery.............................................................................................................. 170 10 Troubleshooting................................................................................................................... 170 11 Disposal................................................................................................................................... 170 9
• Thank you very much for reading the preview of the manual.
• You can download the complete manual from: www.heydownloads.com by clicking the link below
• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
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