ESD 220 Operating instructions 51190940 10.19 06.10 en-GB ESD 220 fiUNGHEINRICH
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Contents A Correct Use and Application................................................................................ 11 1 General.................................................................................................................................... 11 2 Correct application 11 3 Approved application conditions.................................................................................. 12 4 Proprietor responsibilities................................................................................................ 13 5 Adding attachments and/or optional equipment.................................................. 13 B Truck Description.......................................................................................................... 15 1 Application.............................................................................................................................. 15 1.1 Truck models and rated capacity................................................................................ 15 2 Travel direction definition................................................................................................ 16 3 Assemblies and Functional Description................................................................... 17 3.1 Assembly Overview........................................................................................................... 17 3.2 Functional Description...................................................................................................... 20 4 Technical Specifications................................................................................................... 24 4.1 Performance data 24 4.2 Dimensions............................................................................................................................ 25 4.3 Weights.................................................................................................................................... 27 4.4 Tyre type.................................................................................................................................. 27 4.5 EN norms................................................................................................................................ 28 4.6 Conditions of use................................................................................................................ 29 4.7 Electrical Requirements................................................................................................... 29 5 Identification Points and Data Plates........................................................................ 30 5.1 Data plate................................................................................................................................ 32 5.2 Truck capacity plate........................................................................................................... 33 5.3 Double Decker Mode Capacity Plate........................................................................ 35 C Transport and Commissioning........................................................................... 37 1 Lifting by crane..................................................................................................................... 37 2 Transport................................................................................................................................. 39 3 Using the Truck for the First Time............................................................................... 41 D Battery - Servicing, Recharging, Replacement.................................... 43 1 Safety instructions for handling lead-acid batteries........................................... 43 2 Battery types......................................................................................................................... 46 3 Exposing the battery.......................................................................................................... 47 4 Charging the battery.......................................................................................................... 48 5 Battery removal and installation................................................................................... 50 E Operation ........................................................................................................................... 55 1 Safety Regulations for the Operation of Forklift Trucks................................... 55 2 Displays and Controls....................................................................................................... 57 2.1 Battery discharge indicator............................................................................................. 60 cc 2.2 (!) Battery discharge monitor............................................................................................... 60 I 3 C (I) Preparing the Truck for Operation.............................................................................. 61 O') 3.1 ,Checks and Operations to Be Performed Before Starting Daily Work..... 61 0 3.2 ,- Entry and exit........................................................................................................................ 62 7
3.3 Adjusting the Floor-Plate Height. ................................................................................. 63 3.4 Adjusting the driver's seat .............................................................................................. 64 3.5 Preparing the truck for operation 65 3.6 Checks and operations to be carried out when the truck is operational.. 66 3. 7 Parking the truck securely .............................................................................................. 67 4 Industrial Truck Operation 69 4.1 Safety regulations for truck operation ....................................................................... 69 4.2 Emergency Disconnect 73 4.3 Dead man button .................................................................................................................. 76 4.4 Travel ........................................................................................................................................ 76 4.5 Steering 79 4.6 Brakes....................................................................................................................................... 80 4.7 Load handler raise/lower................................................................................................. 82 4.8 Lifting, transporting and depositing loads 85 5 Troubleshooting ................................................................................................................... 90 5.1 Truck does not start ........................................................................................................... 91 5.2 Load cannot be lifted ......................................................................................................... 91 6 Operating the truck without its own drive system. ............................................... 92 7 Load handler emergency lowering 94 8 Optional equipment. ........................................................................................................... 96 8.1 Brake Pedal in Footwell with ESD 220 .................................................................... . 96 8.2 Display and control unit 97 8.3 Setting the time .................................................................................................................... 98 8.4 Keypad (CanCode) (0) ................................................................................................... 99 8.5 ISM access module (0) 117 8.6 Floor-Spot 118 F Industrial Truck Maintenance.............................................................................. 121 1 Spare Parts 121 2 Operational Safety and Environmental Protection 122 3 Maintenance Safety Regulations ................................................................................ 123 3.1 Working on the electrical system 124 3.2 Consumables and used parts 124 3.3 Wheels ..................................................................................................................................... 124 3.4 Hydraulic system 125 3.5 Lift Chains ............................................................................................................................... 126 4 Lubricants and Lubrication Schedule 127 4.1 Handling consumables safely 127 4.2 Lubrication Schedule......................................................................................................... 129 4.3 Consumables 130 5 Maintenance and repairs 131 5.1 Preparing the truck for maintenance and repairs ................................................ 131 5.2 Lifting and jacking up the truck safely 131 5.3 Cleaning 132 5.4 Drive compartment cover disassembly/assembly............................................... 135 5.5 Replacing the drive wheel. 136 5.6 Tightening the wheel nuts 137 5.7 Checking the hydraulic oil level 138 5.8 Checking electrical fuses 5.9 Restoring the truck to service after maintenance and repairs ...................... 6 Decommissioning the Industrial Truck 139 140 aJ (!) 141 I C CJ) 6.1 Prior to decommissioning 141 O') ,ci ,8
cc (!) I C (I) O') ,0 ,6.2 Action to be taken during decommissioning.......................................................... 141 6.3 Restoring the truck to service after decommissioning...................................... 142 7 Safety tests to be performed at intervals and after unusual incidents...... 143 8 Final de-commissioning, disposal............................................................................... 144 9 Human vibration measurement.................................................................................... 144 G Maintenance, Inspection and Changing of Maintenance Parts Requiring Replacement............................................................................ 145 1 Maintenance Contents ESD 220................................................................................. 146 1.1 Owner....................................................................................................................................... 146 1.2 Customer Service............................................................................................................... 150 9
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