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Contents A Correct Use and Application................................................................................ 13 1 General.................................................................................................................................... 13 2 Correct application 13 3 Approved application conditions.................................................................................. 14 4 Proprietor responsibilities................................................................................................ 15 5 Adding attachments and/or optional equipment.................................................. 15 B Truck Description.......................................................................................................... 17 1 Application.............................................................................................................................. 17 1.1 Truck models and rated capacity................................................................................ 17 2 Travel direction definition................................................................................................ 18 3 Assemblies and Functional Description................................................................... 19 3.1 Assembly Overview........................................................................................................... 19 3.2 Functional Description...................................................................................................... 21 4 Technical Specifications................................................................................................... 23 4.1 Performance data 23 4.2 Dimensions............................................................................................................................ 24 4.3 Weights.................................................................................................................................... 26 4.4 Tyre type.................................................................................................................................. 26 4.5 EN norms................................................................................................................................ 27 4.6 Specifications according to RED guideline (Radio Equipment Directive) for radio units................................................................................................... 28 4.7 Conditions of use................................................................................................................ 28 4.8 Electrical Requirements................................................................................................... 28 5 Identification Points and Data Plates........................................................................ 29 5.1 Data plate................................................................................................................................ 30 5.2 Truck capacity plate........................................................................................................... 31 5.3 Double Decker Mode Capacity Plate........................................................................ 32 C Transport and Commissioning........................................................................... 33 1 Lifting by crane..................................................................................................................... 33 2 Transport................................................................................................................................. 34 3 Using the Truck for the First Time............................................................................... 35 D Battery - Servicing, Recharging, Replacement.................................... 37 1 Safety instructions for handling lead-acid batteries........................................... 37 2 Battery types......................................................................................................................... 39 3 Opening the battery panel.............................................................................................. 40 4 Charging the battery.......................................................................................................... 42 5 Battery removal and installation................................................................................... 44 E Operation ........................................................................................................................... 4 7 1 Safety Regulations for the Operation of Forklift Trucks................................... 47 cc 2 (!) Displays and Controls....................................................................................................... 49 I 2.1 C (I) Display unit............................................................................................................................. 51 0 3 C'! 3.1 .... 0 Preparing the Truck for Operation.............................................................................. 58 Checks and Operations to Be Performed Before Starting Daily Work..... 58 9
3.2 Adjusting the seat aid ........................................................................................................ 58 3.3 Preparing the truck for operation ................................................................................. 59 3.4 Checks and operations to be carried out when the truck is operational .. 60 3.5 Parking the truck securely .............................................................................................. 61 4 Industrial Truck Operation .............................................................................................. 63 4.1 Safety regulations for truck operation 63 4.2 Emergency Disconnect .................................................................................................... 65 4.3 Dead man button 67 4.4 Travel ........................................................................................................................................ 67 4.5 Steering .................................................................................................................................... 68 4.6 Brakes 69 4.7 Lifting, transporting and depositing loads ............................................................... 71 5 Troubleshooting ................................................................................................................... 77 5.1 Truck does not start 78 5.2 Load cannot be lifted ......................................................................................................... 78 6 Operating the truck without its own drive system 79 7 Optional equipment. ........................................................................................................... 81 7.1 Steering, left .......................................................................................................................... 81 7 .2 Keyless Access System 83 7.3 Using the Display: ............................................................................................................. 84 7.4 Using the Keypad ................................................................................................................ 89 7 .5 Operating the transponder reader 94 7.6 ISM access module (0) 98 F Industrial Truck Maintenance .............................................................................. 99 1 Spare Parts ............................................................................................................................ 99 2 Operational Safety and Environmental Protection ............................................ . 99 3 Maintenance Safety Regulations ................................................................................ 101 3.1 Working on the electrical system 102 3.2 Consumables and used parts ....................................................................................... 102 3.3 Wheels ..................................................................................................................................... 102 3.4 Hydraulic system 103 4 Lubricants and Lubrication Schedule ........................................................................ 104 4.1 Handling consumables safely ....................................................................................... 104 4.2 Lubrication Schedule 106 4.3 Consumables ........................................................................................................................ 107 5 Maintenance and repairs 108 5.1 Preparing the truck for maintenance and repairs .............................................. .. 108 5.2 Lifting and jacking up the truck safely ....................................................................... 108 5.3 Cleaning 109 5.4 Checking the hydraulic oil level.. .................................................................................. 112 5.5 Tightening the wheel nuts ............................................................................................... 113 5.6 Removing the drive panel 114 5. 7 Adjusting the battery latch .............................................................................................. 115 5.8 Checking electrical fuses ................................................................................................ 116 5.9 Restoring the truck to service after maintenance and repairs .................... .. 117 6 Decommissioning the Industrial Truck...................................................................... 118 6.1 Prior to decommissioning 118 6.2 During decommissioning ................................................................................................. 118 6.3 Restoring the truck to service after decommissioning 119 aJ (!) 7 Safety tests to be performed at intervals and after unusual incidents 120 I C CJ) 8 Final de-commissioning, disposal ............................................................................... 9 Human vibration measurement. ................................................................................... 120 0 C'! 120 ..... 0 10
cc (!) I C (I) 0 C'! .... 0 G Maintenance, Inspection and Changing of Maintenance Parts Requiring Replacement............................................................................ 121 1 Maintenance Contents ESD 120................................................................................. 122 1.1 Owner....................................................................................................................................... 122 1.2 Customer Service............................................................................................................... 126 11
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