Jungheinrich Forklift ERO 120 ERO 220 ERO 220 drive PLUS Operation & Maintenance Manual 51618174 - P

ERD 120 / 220 / 220 drivePLUS

12.17

Operating instructions

en-GB

51618174 03.19 ERO 120 ERO 220 ERO 220

drive PLUS

fiUNGHEINRICH

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Foreword Notes on the operating instructions The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide sufficient instruction for the safe operation of the industrial truck. The information is provided clearly and concisely. The chapters are arranged by letter and the pages are numbered continuously.

The operator manual details different industrial truck models. When operating and servicing the industrial truck, make sure that the particular section applies to your truck model.

Our trucks are subject to ongoing development. We reserve the right to alter the design, equipment and technical features of the system. No guarantee of particular features of the truck should therefore be assumed from the present operating instructions.

Safety notices and text mark-ups Safety instructions and important explanations are indicated by the following graphics:

A DANGER! Indicates an extremely hazardous situation. Failure to comply with this instruction will result in severe irreparable injury and even death.

A WARNING! Indicates an extremely hazardous situation. Failure to comply with this instruction may result in severe irreparable injury and even death.

A CAUTION! Indicates a hazardous situation. Failure to comply with this instruction may result in slight to medium injury.

NOTICE Indicates a material hazard. Failure to comply with this instruction may result in material damage.

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Used before notices and explanations.

•

Indicates standard equipment

0

Indicates optional equipment

Copyright Copyright of these operating instructions remains with JUNGHEINRICH AG .

Jungheinrich Aktiengesellschaft

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Friedrich-Ebert-Damm 129 22047 Hamburg - Germany

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Tel: +49 (0) 40/6948-0

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Contents A

Correct Use and Application................................................................................

11

1 2 3 3.1

11 11 12

3.2 4 5 6

General....................................................................................................................................

Correct application .............................................................................................................

Approved application conditions..................................................................................

Internal Operation Combined with Brief External or Cold Store Operation (•) .......................................................................................................................

Internal Operation in Cold Stores with Cold Store Equipment (0) ............

Proprietor responsibilities................................................................................................

Adding attachments and/or optional equipment..................................................

Removal of components..................................................................................................

13 13 14 14 14

B

Truck Description..........................................................................................................

15

1 2 3 4 4.1 4.2 4.3 4.4 5 5.1 5.2 5.3 5.4 5.5 5.6 5.7

15 15 16 17 17 18 21 22 24 24 26 31 31 32 33

5.8 5.9 6 6.1 6.2 6.3 6.4 6.5

Application..............................................................................................................................

Truck models and rated capacity................................................................................

Travel direction definition................................................................................................

Assemblies and Functional Description...................................................................

Assembly Overview...........................................................................................................

Overview of optional components...............................................................................

Functional Description......................................................................................................

Protective and safety equipment.................................................................................

Technical Specifications...................................................................................................

Performance data ..............................................................................................................

Dimensions............................................................................................................................

Weights....................................................................................................................................

Tyre type..................................................................................................................................

EN norms................................................................................................................................

Power supply of on-board charger (0)....................................................................

Specifications according to RED guideline (Radio Equipment Directive) for radio units...................................................................................................

Conditions of use................................................................................................................

Electrical Requirements...................................................................................................

Identification Points and Data Plates........................................................................

Indication Points .................................................................................................................

Data plate................................................................................................................................

Truck capacity plate...........................................................................................................

Wind loads..............................................................................................................................

Capacity Plate for Stacking, Transport and Double-Deck Operations......

33 34 34 35 35 38 39 41 42

C

Transport and Commissioning...........................................................................

43

1 2 3

Lifting by crane.....................................................................................................................

Transport.................................................................................................................................

Using the Truck for the First Time...............................................................................

43 45 46

D

Battery - Servicing, Recharging, Replacement....................................

47

1 2 3

Notes concerning battery types...................................................................................

Safety Regulations Governing the Handling of Lead-Acid Batteries.........

Battery types.........................................................................................................................

47 47 49

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4 5 5.1 5.2 6 6.1 6.2

Exposing the battery..........................................................................................................

Charging the battery ..........................................................................................................

Charging the battery with a stationary charger ....................................................

Charging the battery with an on-board charger (0) ..........................................

Battery removal and installation...................................................................................

Removing the battery from the top .............................................................................

Removing the battery from the side .........................................................................

51 52 53 54 59 60 62

E

Operation ...........................................................................................................................

65

1 2 2.1 2.2 3 3.1 3.2 3.3 4 4.1 4.2 4.3 4.4 4.5 4.6 4.7 4.8 4.9 4.10 5 5.1 5.2 6 6.1 7 7.1 7.2 8 8.1 8.2 8.3 8.4 8.5 8.6 8. 7 8.8

Safety Regulations for the Operation of Forklift Trucks .................................. .

Displays and Controls .......................................................................................................

Battery discharge indicator.............................................................................................

Battery discharge monitor...............................................................................................

Starting up the truck ..........................................................................................................

Checks and Operations to Be Performed Before Starting Daily Work .... .

Preparing the truck for operation .................................................................................

Parking the truck securely ..............................................................................................

Industrial Truck Operation ..............................................................................................

Safety regulations for truck operation .......................................................................

How to act in hazardous situations ............................................................................

Emergency Disconnect ....................................................................................................

Automatic braking ...............................................................................................................

Travel ........................................................................................................................................

Steering ....................................................................................................................................

Brakes.......................................................................................................................................

Load handler raise/lower .................................................................................................

Lifting, transporting and depositing loads ...............................................................

Use as a Lift Work Table..................................................................................................

Troubleshooting ...................................................................................................................

Truck does not start ...........................................................................................................

Load cannot be lifted .........................................................................................................

Operating the truck without its own drive system. ...............................................

Drive Wheel Brake Assembly and Disassembly .................................................

Load handler emergency lowering .............................................................................

Hydraulic assembly with switching valve.........................................................

Hydraulic assembly with proportional valve...................................................

Optional equipment. ...........................................................................................................

Display unit (2 inch display) ...........................................................................................

Keyless Access System...................................................................................................

General Information about the Use of Keyless Access Systems ............... .

Commissioning the Keypad and the Transponder Reader ........................... .

Using the Display: .............................................................................................................

Using the Keypad ................................................................................................................

Operating the transponder reader ..............................................................................

ISM access module (0) ...................................................................................................

65 67 71 71 72 72 73 75 77 77 79 79 81 82 88 89 92 97 106 107 107 108 110 110 112 113 114 115 115 122 122 123 126 131 136 141

F

Industrial Truck Maintenance.............................................................................. 143

1 2 2.1 2.2 2.3

Operational Safety and Environmental Protection .............................................

Maintenance Safety Regulations ................................................................................

Working on the electrical system ................................................................................

Consumables and used parts .......................................................................................

Wheels .....................................................................................................................................

143 144 145 145 145

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2.4 2.5 3 3.1 3.2 3.3 4 4.1 4.2 4.3 4.4 4.5 4.6 4.7 4.8 5 5.1 5.2 5.3 6 7 8

Hydraulic system.................................................................................................................

Lift Chains...............................................................................................................................

Lubricants and Lubrication Schedule........................................................................

Handling consumables safely.......................................................................................

Lubrication Schedule.........................................................................................................

Consumables........................................................................................................................

Maintenance and repairs.................................................................................................

Preparing the truck for maintenance and repairs................................................

Lifting and jacking up the truck safely.......................................................................

Front cover disassembly.................................................................................................

Cleaning...................................................................................................................................

Check wheel attachment and wear............................................................................

Checking the hydraulic oil level....................................................................................

Checking electrical fuses................................................................................................

Restoring the truck to service after maintenance and repairs......................

Decommissioning the Industrial Truck......................................................................

Prior to decommissioning................................................................................................

Action to be taken during decommissioning..........................................................

Restoring the truck to service after decommissioning......................................

Safety tests to be performed at intervals and after unusual incidents......

Final de-commissioning, disposal...............................................................................

Human vibration measurement....................................................................................

146 147 148 148 150 151 152 152 152 153 157 160 161 162 163 164 164 164 165 166 166 166

G

Maintenance, Inspection and Changing of Maintenance Parts Requiring Replacement............................................................................ 167

1 1.1 1.2 2 2.1 2.2

Maintenance Contents ERD 120/220 fPL...............................................................

Owner.......................................................................................................................................

Customer Service...............................................................................................................

Maintenance Contents ERD 120/220 kPL..............................................................

Owner.......................................................................................................................................

Customer Service...............................................................................................................

168 168 170 176 176 178

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CLICK HERE TO

DOWNLOAD THE COMPLETE MANUAL

• Thank you very much for reading the preview of the manual.

• You can download the complete manual from: www.heydownloads.com by clicking the link below

• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.

CLICK HERE TO

DOWNLOAD THE COMPLETE MANUAL