10.0711.14
G
51054863 ERE 225 Operating instructions
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Declaration of Conformity
Jungheinrich AG, Am Stadtrand 35, D-22047 Hamburg Manufacturer or agent acting in the European Union
TypeOptionSerial no.Year of manufacture
ERE 225
Additional information
On behalf of Date
G EU Conformity Declaration
The undersigned hereby declare that the powered industrial truck described below in detail complies with the European Directives 2006/42/EC (Machinery Directive) and 2004/108/EEC (Electromagnetic Compatibility - EMC) including amendments as well as the legislative decree to incorporate the directives in national law. The signatories are in each case individually authorized to compile the technical documents.
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Foreword
Notes on the operating instructions
The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide sufficient instruction for the safe operation of the industrial truck. The information is provided clearly and concisely. The chapters are arranged by letter and the pages are numbered continuously.
The operator manual details different industrial truck models. When operating and servicing the industrial truck, make sure that the particular section applies to your truck model.
Our trucks are subject to ongoing development. Jungheinrich reserves the right to alter the design, equipment and technical features of the system. No guarantee of particular features of the truck should therefore be assumed from the present operating instructions.
Safety notices and text mark-ups
Safety instructions and important explanations are indicated by the following graphics:
DANGER!
Indicates an extremely hazardous situation. Failure to comply with this instruction will result in severe irreparable injury and even death.
WARNING!
Indicates an extremely hazardous situation. Failure to comply with this instruction may result in severe irreparable injury and even death.
CAUTION!
Indicates a hazardous situation. Failure to comply with this instruction may result in slight to medium injury.
NOTE
Indicates a material hazard. Failure to comply with this instruction may result in material damage.
Used before notices and explanations.
t Indicates standard equipment
o Indicates optional equipment
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Z
Jungheinrich Aktiengesellschaft
Am Stadtrand 35
22047 Hamburg - Germany
Tel: +49 (0) 40/6948-0
www.jungheinrich.com
6 Copyright
operating
Copyright of these
instructions remains with JUNGHEINRICH AG.
7 Contents ACorrect Use and Application...................................................11 1General................. ...........11 2Correct application.............. ...........11 3Approved application conditions..............................................................11 4Proprietor responsibilities..... ...........12 5Adding attachments and/or accessories........... ...........12 BTruck Description....................................................................13 1Application.............. ...........13 2Assemblies and Functional Description....... ...........14 2.1Assembly Overview.................................................................................14 2.2Functional Description........ ...........15 3Technical Specifications....... ...........17 3.1Performance data....................................................................................17 3.2Dimensions............. ...........18 3.3Weights....................................................................................................23 3.4Tyre type............... ...........23 3.5EN norms................ ...........24 3.6Conditions of use.....................................................................................24 3.7Electrical requirements....... ...........24 3.8Identification points and data plates................. ...........25 CTransport and Commissioning................................................29 1Lifting by crane....... ...........29 2Transport................ ...........30 3Using the Truck for the First Time...........................................................31 DBattery - Servicing, Recharging, Replacement.......................33 1Safety Regulations Governing the Handling of Lead-Acid Batteries.......33 2Battery types............................................................................................35 3Exposing the battery................................................................................36 4Charging the battery.... ...........37 5Battery removal and installation..............................................................38 5.1Removing the battery from the top.............. ...........39 5.2Removing the battery from the side............. ...........40
8 EOperation................................................................................41 1Safety Regulations for the Operation of the Forklift Tr uck.......................41 2Displays and Controls..............................................................................43 2.1Battery discharge indicator......................................................................46 3Starting up the truck............. ...........47 3.1Checks and operations to be performed before starting daily operation.47 3.2Preparing the truck for operation.............................................................48 3.3Parking the truck securely.... ...........49 3.4Battery discharge monitor........................................................................49 4Industrial Truck Operation..... ...........50 4.1Safety regulations for truck operation.......... ...........50 4.2Emergency Disconnect, Travel, Steering, Braking..................................52 4.3Lifting, transporting and depositing loads........... ........58 5Troubleshooting............. ...........61 5.1Truck does not start......... ...........61 5.2Load cannot be lifted.......... ...........61 6Operating the truck without its own drive system....................................63 7Optional equipment.............. ...........65 7.1CanCode keypad...... .............65 7.2Setting the truck parameters with CanCode............................................70 7.3Traction controller AS2412i parameters.... .............72 7.4AS2412iS combi controller parameters............ ...........77 7.5CanDis display instrument.... ...........84 7.6ISM access module (o)............. .............85 7.7Curve Control..........................................................................................85 FIndustrial Truck Maintenance..................................................87 1Operational Safety and Environmental Protection........ ...........87 2Maintenance Safety Regulations............... .............87 3Servicing and Inspection........ ........92 4Maintenance checklist ERE 225 fixed platform.............. ...........93 4.1Proprietor.................................................................................................93 4.2Customer Service............... ...........94 5Maintenance checklist ERE 225 folding platform........... ...........98 5.1Proprietor.................................................................................................98 5.2Customer Service............... ...........99 6Lubricants and Lubrication Schedule................. ........103 6.1Handling consumables safely ..................................................................103 6.2Lubrication Schedule............ ...........105 6.3Consumables...........................................................................................106 7Maintenance and repairs........... .............107 7.1Preparing the truck for maintenance and repairs...... .............107 7.2Replacing the drive wheel.......................................................................108 7.3Checking the hydraulic oil level............... ........108 7.4Removing the front panel..... ...........108 7.5Checking electrical fuses.........................................................................110 7.6Restoring the truck to service after maintenance and repairs.................112 8Safety tests to be performed at intervals and after unusual incidents.....113 9Decommissioning the industrial truck......................................................114
9 9.1Before taking the truck out of service......................................................114 9.2Action to be taken during decommissioning................. ...........115 9.3Restoring the truck to service after decommissioning.............................116 10Final de-commissioning, disposal............................................................116 11Human vibration measurement.. .............117
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ACorrect Use and Application
1General
The industrial truck described in the present operating instructions is designed for lifting, lowering and transporting load units.
It must be used, operated and serviced in accordance with the present instructions. Any other type of use is beyond the scope of application and can result in damage to personnel, the industrial truck or property.
2Correct application
NOTE
The maximum load and load distance are indicated on the load chart and must not be exceeded.
The load must rest on the load handler or be lifted by an attachment approved by the manufacturer.
The load must rest on the back of the fork carriage and centrally between the forks. l load units.
3Approved application conditions
and commercial environments. range -10°C to 40°C. rfaces with sufficient capacity. visible and approved by the proprietor. ted with load, and 16 % without load. an angle on inclines. Travel with the load facing uphill.
ZSpecial equipment and authorisation are required if the truck is to be used in extreme conditions.
The truck is not authorised for use in areas at risk of explosion.
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4Proprietor responsibilities
For the purposes of the present operating any natural or legal person who either uses the industrial truck himself, or on whose behalf it is used. In special cases (e.g. leasing or renting) the proprietor is considered the person who, in accordance with existing contractual agreements between the owner and user of the industrial truck, is charged with operational duties. The proprietor must ensure that the industrial truck is used only for the purpose for which it is intended and that there is no danger to life and limb of the user and third parties. Furthermore, accident prevention regulations, safety regulations and operating, servicing and repair guidelines must be followed. The proprietor must ensure that all users have read and understood these operating instructions.
NOTE
Failure to comply with the operating instructions shall invalidate the warranty. The same applies if improper work is carried out on the truck by the customer or third parties without the permission of the manufacturer.
5Adding attachments and/or accessories
Adding accessories
The mounting or installation of additional equipment which affects or enhances the performance of the forklift truck requires the written permission of the manufacturer. Local authority approval may also need to be obtained. Local authority approval does not however constitute
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BTruck Description
1Application
The forklift truck is a tiller-operated electric pallet truck with either a fixed or a folding operator platform. It is designed for transporting goods on level surfaces. Open bottom pallets or pallets with transverse boards (provided that the boards are outside the perimeter of the load wheels) can be lifted. The rated capacity of the truck is shown on the data plat e or capacity plate Qmax.
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• Thank you very much for reading the preview of the manual.
• You can download the complete manual from: www.heydownloads.com by clicking the link below
• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
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