Jungheinrich Forklift ERE 120 ERE 125 ERE 225 ERE 225- drivePLUS Operating Instructions Manual 51526

Operating instructions

ERE 120 - 225 drivePLUS en-GB

10.16

51526761 11 .19 ERE 120 ERE 125 ERE 225 ERE 225drivePLUS

fiUNGHEINRICH

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Foreword Notes on the operating instructions

The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide sufficient instruction for the safe operation of the industrial truck. The information is provided clearly and concisely. The chapters are arranged by letter and the pages are numbered continuously.

The operator manual details different industrial truck models. When operating and servicing the industrial truck, make sure that the particular section applies to your truck model.

Our trucks are subject to ongoing development. We reserve the right to alter the design, equipment and technical features of the system. No guarantee of particular features of the truck should therefore be assumed from the present operating instructions.

Safety notices and text mark-ups

Safety instructions and important explanations are indicated by the following graphics:

A DANGER! Indicates an extremely hazardous situation. Failure to comply with this instruction will result in severe irreparable injury and even death.

A WARNING! Indicates an extremely hazardous situation. Failure to comply with this instruction may result in severe irreparable injury and even death.

A CAUTION! Indicates a hazardous situation. Failure to comply with this instruction may result in slight to medium injury.

NOTICE Indicates a material hazard. Failure to comply with this instruction may result in material damage.

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Used before notices and explanations.

•

Indicates standard equipment

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Indicates optional equipment

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Contents

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A

Correct Use and Application................................................................................

11

1 2 3 3.1

11 11 12

3.2 3.3 4 5 6 7

General....................................................................................................................................

Correct application .............................................................................................................

Approved application conditions..................................................................................

Internal Operation Combined with Brief External or Cold Store Operation (•) .......................................................................................................................

Internal Operation in Cold Stores with Cold Store Equipment (0) ............

Permissible operating conditions for trucks with lithium-ion batteries.......

Proprietor responsibilities................................................................................................

Adding attachments and/or optional equipment..................................................

Removal of components..................................................................................................

Wind loads..............................................................................................................................

13 13 14 15 15 15 15

B

Truck Description..........................................................................................................

17

1 2 3 3.1 3.2 3.3 4 4.1 4.2 4.3 4.4 4.5 4.6

17 18 19 19 21 23 26 26 27 32 32 33

5 5.1 5.2 5.3

Application..............................................................................................................................

Travel direction definition................................................................................................

Assemblies and Functional Description...................................................................

Assembly Overview...........................................................................................................

Protective and safety equipment.................................................................................

Functional Description......................................................................................................

Technical Specifications...................................................................................................

Performance data ..............................................................................................................

Dimensions............................................................................................................................

Weights....................................................................................................................................

Tyre type..................................................................................................................................

EN norms................................................................................................................................

Specifications according to RED guideline (Radio Equipment Directive) for radio units...................................................................................................

Identification Points and Data Plates........................................................................

Indication Points .................................................................................................................

Data plate................................................................................................................................

Truck capacity plate...........................................................................................................

C

Transport and Commissioning...........................................................................

39

1 2 3

Lifting by crane.....................................................................................................................

Transport.................................................................................................................................

Using the Truck for the First Time...............................................................................

39 41 42

D

Battery - Servicing, Recharging, Replacement....................................

43

1 1.1 1.2 1.3 1.4 1.5 1.6 2

Replaceable lead-acid and lithium-ion batteries..................................................

Notes on Battery Technologies....................................................................................

Safety instructions for handling lead-acid batteries...........................................

Battery types.........................................................................................................................

Battery removal and installation...................................................................................

Exposing the battery..........................................................................................................

Charging the battery..........................................................................................................

Integrated modular lithium-ion batteries..................................................................

43 43 43 45 49 53 54

34 35 35 37 38

60 7

2.1 2.2 2.3 2.4 2.5 2.6 2.7

Notes on lithium-ion batteries .......................................................................................

Safety regulations for handling lithium-ion batteries..........................................

Battery types .........................................................................................................................

Battery data plate ................................................................................................................

Usability as a Function of the Battery Temperature ...........................................

Exposing the battery..........................................................................................................

Charging the battery ..........................................................................................................

60 60 66 67 69 69 70

E

Operation ...........................................................................................................................

75

1 2 2.1 2.2 3 3.1 3.2 3.3 3.4 4 4.1 4.2 4.3 4.4 4.5 4.6 4.7 4.8 4.9 4.10 4.11 5 5.1 5.2 5.3 6 6.1 7 7.1 7.2 7.3 7.4 7.5 7.6 7. 7 7.8 7.9

Safety Regulations for the Operation of Forklift Trucks ...................................

Displays and Controls .......................................................................................................

Charge Status Indicator ...................................................................................................

Battery discharge monitor...............................................................................................

Starting up the truck ..........................................................................................................

Checks and Operations to Be Performed Before Starting Daily Work .... .

Preparing the truck for operation .................................................................................

Checks and operations to be carried out when the truck is operational ..

Parking the truck securely ..............................................................................................

Industrial Truck Operation ..............................................................................................

Safety regulations for truck operation .......................................................................

How to act in hazardous situations ............................................................................

Emergency Disconnect ....................................................................................................

Automatic braking ...............................................................................................................

Travel ........................................................................................................................................

Changing direction during travel ..................................................................................

Operator platform ................................................................................................................

Steering....................................................................................................................................

Brakes.......................................................................................................................................

Load handler raise/lower .................................................................................................

Lifting, transporting and depositing loads ...............................................................

Troubleshooting ...................................................................................................................

Truck does not start ...........................................................................................................

Load cannot be lifted .........................................................................................................

Lithium-ion battery fault ...................................................................................................

Operating the truck without its own drive system................................................

Drive Wheel Brake Assembly and Disassembly .................................................

Optional equipment. ...........................................................................................................

Display unit (2 inch display) ...........................................................................................

Keyless Access System...................................................................................................

General Information about the Use of Keyless Access Systems .............. ..

Commissioning the Keypad and the Transponder Reader .......................... ..

Using the Display: .............................................................................................................

Using the Keypad ................................................................................................................

Operating the transponder reader ..............................................................................

Access module (ISM Online) .........................................................................................

Parameters.............................................................................................................................

75 76 80 80 81 81 82 85 86 89 89 91 91 93 94 98 99 101 101 105 109 113 113 114 114 116 116 117 117 124 125 125 128 133 138 143 143

F

Industrial Truck Maintenance.............................................................................. 145

1 2 3 3.1

Spare Parts ............................................................................................................................

Operational Safety and Environmental Protection .............................................

Maintenance Safety Regulations ................................................................................

Working on the electrical system ................................................................................

8

145 145 147 147

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3.2 3.3 3.4 4 4.1 4.2 4.3 5 5.1 5.2 5.3 5.4 5.5 5.6 5.7 5.8 6 6.1 6.2 6.3 7 8 9

Consumables and used parts.......................................................................................

Wheels.....................................................................................................................................

Hydraulic system.................................................................................................................

Lubricants and Lubrication Schedule........................................................................

Handling consumables safely.......................................................................................

Lubrication Schedule.........................................................................................................

Consumables........................................................................................................................

Maintenance and repairs.................................................................................................

Preparing the truck for maintenance and repairs................................................

Lifting and jacking up the truck safely.......................................................................

Front panel disassembly and assembly...................................................................

Cleaning...................................................................................................................................

Check wheel attachment and wear............................................................................

Checking the hydraulic oil level....................................................................................

Checking electrical fuses................................................................................................

Restoring the truck to service after maintenance and repairs......................

Decommissioning the Industrial Truck......................................................................

Prior to decommissioning................................................................................................

Action to be taken during decommissioning..........................................................

Restoring the truck to service after decommissioning......................................

Safety tests to be performed at intervals and after unusual incidents......

Final de-commissioning, disposal...............................................................................

Human vibration measurement....................................................................................

148 148 148 150 150 152 153 154 154 154 155 158 160 162 163 165 166 166 166 167 167 167 167

G

Maintenance and Inspection............................................................................... 169

1 2 2.1 2.2 3 3.1 3.2 4 4.1 4.2 5 5.1 5.2

Notes on the Truck Descriptions in the Maintenance Checklists ................

Maintenance Contents ERE 120 mechl, fPL.......................................................

Owner.......................................................................................................................................

Customer Service...............................................................................................................

Maintenance Contents ERE 120 mechl, kPL......................................................

Owner.......................................................................................................................................

Customer Service...............................................................................................................

Maintenance Contents ERE 120/125/225 ell, fPL.............................................

Owner.......................................................................................................................................

Customer Service...............................................................................................................

Maintenance Contents ERE 120/125/225 ell, kPL............................................

Owner.......................................................................................................................................

Customer Service...............................................................................................................

170 171 171 175 182 182 186 193 193 197 204 204 208

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CLICK HERE TO

DOWNLOAD THE COMPLETE MANUAL

• Thank you very much for reading the preview of the manual.

• You can download the complete manual from: www.heydownloads.com by clicking the link below

• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.

CLICK HERE TO

DOWNLOAD THE COMPLETE MANUAL