ERC
Operating instructions 51267998 04.19 12.12 en-GB ERC 215a fiUNGHEINRICH
215a
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Foreword
Notes on the operating instructions
The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide sufficient instruction for the safe operation of the industrial truck. The information is provided clearly and concisely. The chapters are arranged by letter and the pages are numbered continuously.
The operator manual details different industrial truck models . When operating and servicing the industrial truck , make sure that the particular section applies to your truck model.
Our trucks are subject to ongoing development. We reserve the right to alter the design, equipment and technical features of the system No guarantee of particular features of the truck should therefore be assumed from the present operating instructions.
Safety notices and text mark-ups
Safety instructions and important explanations are indicated by the following graphics :
A DANGER!
Indicates an extremely hazardous situation Failure to comply with this instruction will result in severe irreparable injury and even death
A WARNING!
Indicates an extremely hazardous situation Failure to comply with this instruction may result in severe irreparable injury and even death.
A CAUTION!
Indicates a hazardous situation. Failure to comply with this instruction may result in slight to medium injury.
NOTICE
Indicates a material hazard Failure to comply with this instruction may result in material damage.
[±I Used before notices and explanations.
• Indicates standard equipment
0 Indicates optional equipment
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Contents A Correct Use and Application................................................................................ 11 1 General.................................................................................................................................... 11 2 Correct application 11 2.1 Approved application conditions.................................................................................. 11 3 Proprietor responsibilities................................................................................................ 13 4 Adding attachments and/or accessories................................................................. 13 B Truck Description.......................................................................................................... 15 1 Application.............................................................................................................................. 15 2 Travel direction definition................................................................................................ 16 3 Assemblies and Functional Description................................................................... 17 3.1 Functional Description...................................................................................................... 17 3.2 Assembly Overview........................................................................................................... 22 4 Technical Specifications................................................................................................... 24 4.1 Performance data 24 4.2 Dimensions............................................................................................................................ 26 4.3 Mast versions........................................................................................................................ 30 4.4 Weights.................................................................................................................................... 30 4.5 Tyre type.................................................................................................................................. 31 4.6 EN norms................................................................................................................................ 31 4.7 Specifications according to RED guideline (Radio Equipment Directive) for radio units................................................................................................... 33 4.8 Conditions of use................................................................................................................ 33 4.9 Electrical Requirements................................................................................................... 33 5 Identification points and data plates.......................................................................... 34 5.1 Data plate................................................................................................................................ 36 5.2 Truck load chart................................................................................................................... 37 C Transport and Commissioning........................................................................... 39 1 Lifting by crane..................................................................................................................... 39 1.1 Moving the truck manually on and off the transporting truck......................... 40 2 Transport................................................................................................................................. 41 3 Using the Truck for the First Time............................................................................... 42 3.1 Commissioning..................................................................................................................... 42 D Battery - Servicing, Recharging, Replacement.................................... 43 1 Safety Regulations Governing the Handling of Lead-Acid Batteries......... 43 2 Battery types......................................................................................................................... 45 3 Exposing the battery.......................................................................................................... 46 4 Charging the battery.......................................................................................................... 48 5 Battery removal and installation................................................................................... 50 5.1 Removing the battery from the side........................................................................... 51 cc E Operation 55 (!) I 1 C (I) Safety Regulations for the Operation of Forklift Trucks................................... 55 O') 2 ,- Displays and Controls....................................................................................................... 58 -.i- 2.1 0 Hourmeter............................................................................................................................... 61 7
2.2 CanDis display instrument. ............................................................................................. 62 2.3 Displays, sensors and controls for automatic mode ......................................... . 64 3 Starting up the truck 72 3.1 Checks and operations to be performed before starting daily operation. 72 4 Industrial Truck Operation .............................................................................................. 75 4.1 Safety regulations for truck operation 75 4.2 Preparing the truck for operation ................................................................................. 90 4.3 Checks and operations to be carried out when the truck is operational 92 4.4 Changing between manual and automatic modes ............................................ . 92 4.5 Emergency Disconnect .................................................................................................... 96 4.6 Emergency stop 98 4.7 Travelling in manual mode ............................................................................................. 100 4.8 Manual steering ................................................................................................................... 104 4.9 Manual braking 104 4.10 Manual lifting and lowering of the load handler.................................................. .. 106 4.11 Aligning the truck for automatic mode 110 4.12 Parking the truck securely .............................................................................................. 113 5 Order picking and stacking ............................................................................................. 115 5.1 Automatic mode procedures 115 5.2 Raising, transporting and depositing loads manually....................................... . 125 6 Troubleshooting ................................................................................................................... 130 6.1 Troubleshooting (manual mode) 130 6.2 Troubleshooting (automatic component displays) ............................................ .. 131 7 Operating the truck without its own drive system 134 8 Load handler emergency lowering 136 9 Personal protection system ............................................................................................ 140 9.1 Personal Protection System (PPS) 140 9.2 Functional description 141 9.3 Environmental awareness .............................................................................................. 142 9.4 Cleaning the laser scanner front screen 143 9.5 Displays on the seven segment display and indicator light (LED) ............ .. 144 9.6 Daily checks before starting the Personal Protection System 146 9.7 Personal safety system 146 10 Optional equipment. ........................................................................................................... 148 10.1 ISM access module (0) 148 10.2 Keypad (CanCode) (0) 149 10.3 Full pallet stacking (0) 168 10.4 Empty pallet stacking (0) 170 10.5 Orthogonal sensors (0) 172 10.6 Broken pallet sensors (0) .............................................................................................. 173 10. 7 Obstacle detection for travelling in the drive direction in automatic mode (laser scanner) (0) 174 F Industrial Truck Maintenance .............................................................................. 177 1 Operational Safety and Environmental Protection ............................................ . 177 2 Maintenance Safety Regulations 178 2.1 Working on the electrical system ................................................................................ 180 2.2 Consumables and used parts ....................................................................................... 181 2.3 Wheels 181 aJ 3 Lubricants and Lubrication Schedule ........................................................................ 182 (!) I 3.1 Handling consumables safely ....................................................................................... 3.2 Lubrication Schedule 182 C CJ) 184 O') ,-.:i0 8
cc (!) I C (I) O') ,;g 3.3 Consumables........................................................................................................................ 185 4 Maintenance and repairs................................................................................................. 186 4.1 Preparing the truck for maintenance and repairs................................................ 186 4.2 Cleaning................................................................................................................................... 188 4.3 Cleaning the reflectors..................................................................................................... 191 4.4 Cleaning the front screens of the sensors and the laser scanners............ 192 4.5 Cleaning the front screens of the sensors and the laser scanners in the fork tips............................................................................................................................. 193 4.6 Drive compartment cover disassembly/assembly............................................... 195 4.7 Opening and closing the automatic components' cover.................................. 197 4.8 Checking electrical fuses................................................................................................ 199 4.9 Lift chain servicing.............................................................................................................. 204 4.10 Hydraulic hoses................................................................................................................... 204 4.11 Tightening the wheel nuts............................................................................................... 206 4.12 Checking the hydraulic oil level.................................................................................... 207 4.13 Restoring the truck to service after maintenance and repairs...................... 208 5 Decommissioning the industrial truck....................................................................... 209 5.1 Prior to decommissioning................................................................................................ 210 5.2 Action to be taken during decommissioning.......................................................... 211 5.3 Restoring the truck to service after decommissioning...................................... 212 6 Safety tests to be performed at intervals and after unusual incidents...... 213 7 Final de-commissioning, disposal............................................................................... 214 8 Human vibration measurement.................................................................................... 214 G Maintenance, Inspection and Changing of Maintenance Parts Requiring Replacement............................................................................ 215 1 Maintenance Contents ERC 215a.............................................................................. 216 1.1 Owner....................................................................................................................................... 216 1.2 Customer Service............................................................................................................... 218 9
• Thank you very much for reading the preview of the manual.
• You can download the complete manual from: www.heydownloads.com by clicking the link below
• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
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