06.1412.14 51126155 EME 114 Operating instructions G EME 114
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Declaration of Conformity
Jungheinrich AG, Am Stadtrand 35, D-22047 Hamburg Manufacturer or agent acting in the European Union
TypeOptionSerial no.Year of manufacture
EME 114
Additional information
On behalf of Date
G EU Conformity Declaration
The undersigned hereby declare that the powered industrial truck described below in detail complies with the European Directives 2006/42/EC (Machinery Directive) and 2004/108/EEC (Electromagnet ic Compatibility - EMC) including amendments as well as the legislative decree to incorporate the directives in national law. The signatories are in each case individually authorized to compile the technical documents.
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Foreword
Notes on the operating instructions
The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide sufficient instruction for the safe operation of the industrial truck. The information is provided clearly and concisely. The chapters are arranged by letter and the pages are numbered continuously.
The operator manual details different industrial truck models. When operating and servicing the industrial truck, make sure that the particular section applies to your truck model.
Our trucks are subject to ongoing development. We reserve the right to alter the design, equipment and technical features of the system. No guarantee of particular features of the truck should therefore be assumed from the present operating instructions.
Safety notices and text mark-ups
Safety instructions and important explanations are indicated by the following graphics:
DANGER!
Indicates an extremely hazardous situation. Failure to comply with this instruction will result in severe irreparable injury and even death.
WARNING!
Indicates an extremely hazardous situation. Failure to comply with this instruction may result in severe irreparable injury and even death.
CAUTION!
Indicates a hazardous situation. Failure to comply with this instruction may result in slight to medium injury.
NOTE
Indicates a material hazard. Failure to comply with this instruction may result in material damage.
Used before notices and explanations.
t Indicates standard equipment
o Indicates optional equipment
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Z
Jungheinrich Aktiengesellschaft
Am Stadtrand 35
22047 Hamburg - Germany
Tel: +49 (0) 40/6948-0
www.jungheinrich.com
6 Copyright
Copyright of these operating instructions remains with JUNGHEINRICH AG.
7 Contents ACorrect Use and Application...................................................11 1General................. ...........11 2Correct application.............. ...........11 3Approved application conditions..............................................................12 4Proprietor responsibilities..... ...........13 5Adding attachments and/or optional equipment........... ...........13 BTruck Description....................................................................15 1Application...............................................................................................15 1.1Truck models and rated capacity............... .............15 2Travel direction definition.........................................................................16 3Assemblies and Functional Description....... ...........17 3.1Assembly Overview.............. ...........17 3.2Functional Description.............................................................................18 4Technical Specifications....... ...........19 4.1Performance data....................................................................................19 4.2Motor Output and Battery... ...........19 4.3Weight.....................................................................................................19 4.4Tyres........................................................................................................20 4.5Dimensions..............................................................................................20 4.6EN norms................ ...........22 4.7Conditions of use.....................................................................................23 4.8Electrical Requirements........ ...........23 5Identification Points and Data Plates.......................................................24 5.1Indication Points......................................................................................24 5.2Data plate........ 25 5.3Truck capacity plate.................................................................................26 6Wind loads............ ...........26 CTransport and Commissioning................................................27 1Lifting by crane....... ...........27 2Transport................ ...........29 3Using the Truck for the First Time...........................................................30 DBattery - Servicing, Recharging, Replacement.......................31 1Safety Regulations Governing the Handling of Lead-Acid Batteries.......31 2Battery types........... ...........33 3Charging the battery................................................................................34 3.1Charging the Battery with an On-Board Charger.....................................35
8 4Battery removal and installation..............................................................37 4.1Battery Replacement... ...........37 5Battery Discharge Indicator / Hourmeter.................................................40 5.1Battery Discharge Indicator.....................................................................40 5.2Hourmeter............... ...........40 EOperation............ ......................................41 1Safety Regulations for the Operation of the Forklift Truck.......................41 2Displays and Controls..............................................................................43 3Preparing the Truck for Operation............. .............45 3.1Checks and Operations to Be Performed Before Starting Daily Work....45 3.2Preparing the truck for operation.............................................................46 3.3Checks and operations to be carried out when the truck is operational..47 3.4Parking the truck securely.......................................................................48 4Industrial Truck Operation..... ...........49 4.1Safety regulations for truck operation.......... ...........49 4.2Emergency Disconnect............................................................................51 4.3Automatic braking............ ...........53 4.4Travel.......................................................................................................53 4.5Slow travel...............................................................................................55 4.6Horn............... ...........55 4.7Steering...................................................................................................56 4.8Brakes.....................................................................................................56 4.9Collision Safety Switch....... ...........58 4.10Load handler raise/lower.........................................................................59 4.11Lifting, transporting and depositing loads ...........61 5Troubleshooting.......................................................................................65 5.1Truck does not start.................................................................................65 5.2Load cannot be lifted.......... ...........66 6Operating the truck without its own drive system....................................66 FIndustrial Truck Maintenance..................................................67 1Operational Safety and Environmental Protection........ ...........67 2Maintenance Safety Regulations............... .............68 2.1Working on the electrical system.............................................................69 2.2Consumables and used parts.... .............69 2.3Wheels.....................................................................................................69 2.4Hydraulic system...... .............70 3Lubricants and Lubrication Schedule................. ........71 3.1Handling consumables safely ..................................................................71 3.2Lubrication Schedule............ ...........73 3.3Consumables.......... ...........74 4Maintenance and repairs.........................................................................74 4.1Preparing the truck for maintenance and repairs......... ...........74 4.2Lifting and jacking up the truck safely......................................................75 4.3Cleaning..................................................................................................76 4.4Removing the Storage Compartment Panel............ ........78 4.5Front Cover Disassembly........................................................................79 4.6Opening the Instrument Panel ........79
9 4.7Checking the hydraulic oil level...............................................................80 4.8Checking electrical fuses...... ...........81 4.9Restoring the truck to service after maintenance and repairs.................82 5Decommissioning the Industrial Truck.....................................................83 5.1Prior to decommissioning..... ...........83 5.2Action to be Taken During Decommissioning..........................................83 5.3Restoring the truck to service after decommissioning........... ......84 6Safety tests to be performed at intervals and after unusual incidents.....85 7Final de-commissioning, disposal............................................................85 8Human vibration measurement.. .............85 9Servicing and Inspection.........................................................................86 10Maintenance checklist.......... ...........87
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ACorrect Use and Application
1General
The truck must be used, operated and serviced in accordance with the present instructions. All other types of use are beyond its scope of application and may result in damage to personnel, the industrial truck or property.
2Correct application
NOTE
The maximum load and load distance are indicated on the capacity plate and must not be exceeded.
The load must rest on the load handler or be lifted by an attachment approved by the manufacturer.
The load must be fully raised, see "Lifting, transporting and depositing loads" on page61.
The following operations are in accordance with regulations and are permitted:
–Lifting and lowering loads.
–Transporting lowered loads.
The following operations are prohibited:
–Carrying and lifting passengers.
–Pushing or pulling loads.
–Transverse handling of long loads.
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3Approved application conditions
DANGER!
Do not exceed the permissible surface and point loading on the travel lanes. At blind spots get a second person to assist. The driver must ensure that the loading dock /dock leveller cannot be removed or come loose during loading/unloading.
–Operation in industrial and commercial environments.
–Permissible temperature range 5°C to 40°C.
–Operation only on secure, level surfaces with sufficient capacity.
–Do not exceed the permi ssible surface and spot load limits on the travel routes.
–Operation only on routes that are visible and approved by the operating company.
–Inclines of max. 5 % may be negotiated with load, an d 8 % without load.
–Do not travel across or at an angle on inclines. Travel with the load facing uphill.
–Operation in partially public traffic.
–Operation in workplaces with sufficient lighting (observe national regulations).
WARNING!
Use under extreme conditions
Using the truck under extreme conditions can result in malfunctions and accidents. Special equipment and authorisation are required if the truck is to be constantly used in extreme conditions, especially in dusty or corrosive atmospheres. The truck cannot be used in areas at risk of explosion.
In adverse weather conditions (thunder, lightning) the industrial truck must not be operated outside or in endangered areas.
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4Proprietor responsibilities
For the purposes of the present operating instructions the “operating company” is defined as any natural or legal person who either uses the industrial truck himself, or on whose behalf it is used. In special cases (e.g. leasing or renting) the proprietor is considered the person who, in accordance with existing contractual agreements between the owner and user of the industrial truck, is charged with operational duties. The proprietor must ensure that the industrial truck is used only for the purpose it is intended for and that danger to life and limb of the user and third parties are excluded. Furthermore, accident prevention regulations, safety regulations and operating, servicing and repair guidelines must be followed. The operating company must ensure that all users have read and understood these operating instructions.
NOTE
Failure to comply with the operating instructions invalid ates the warranty. The same applies if improper work is carried out on the truck by the customer or third parties without the permission of the manufacturer.
5Adding attachments and/or optional equipment
The mounting or installation of additional equipment such as load backrests which affect or enhance the performance of the industrial truck requires the written permission of the manufacturer. Local authority approval may also need to be obtained.
Local authority approval however does not constitute the manufacturer’s approval.
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• Thank you very much for reading the preview of the manual.
• You can download the complete manual from: www.heydownloads.com by clicking the link below
• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
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