03.0903.09 51141993
Operating
G
EKS 110
instructions
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Foreword
Notes on the operating instructions
The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide sufficient instruction for the safe operation of the industrial truck. The information is provided clearly and concisely. The chapters are arranged by letter and the pages are numbered continuously.
The operator manual details different industrial truck models. When operating and servicing the industrial truck, make sure that the particular section applies to your truck model.
Our trucks are subject to ongoing development. Jungheinrich reserves the right to alter the design, equipment and technical features of the system. No guarantee of particular features of the truck should therefore be assumed from the present operating instructions.
Safety notices and text mark-ups
Safety instructions and important explanations are indicated by the following graphics:
DANGER!
Indicates an extremely hazardous situation. Failure to comply with this instruction will result in severe irreparable injury and even death.
WARNING!
Indicates an extremely hazardous situation. Failure to comply with this instruction may result in severe irreparable injury and even death.
CAUTION!
Indicates a hazardous situation. Failure to comply with this instruction may result in slight to medium injury.
NOTE
Indicates a material hazard. Failure to comply with this instruction may result in material damage.
Z Used before notices and explanations.
t Indicates standard equipment
o Indicates optional equipment
1
Jungheinrich Aktiengesellschaft
Am Stadtrand 35
22047 Hamburg - Germany
Tel: +49 (0) 40/6948-0
www.jungheinrich.com
2 Copyright
Copyright of these operating instructions remains with JUNGHEINRICH AG.
3 Table of contents ACorrect Use and Application...................................................7 BTruck Description....................................................................9 1Application...............................................................................................9 2Travel direction definition.........................................................................9 3Assemblies and Functional Description....... ...........10 3.1Assembly Overview.............. ...........10 3.2Assembly description...............................................................................11 4Technical Specifications....... ...........12 4.1Performance data........ ...........12 4.2Weights....................................................................................................13 4.3Tyre type............... ...........13 4.4Dimensions..............................................................................................14 4.5EN norms................ ...........16 4.6Application...............................................................................................16 5Labels and Decals...................................................................................17 5.1Truck data plate...... ...........18 5.2Truck load chart (capacity)............... ...........18 CTransport and Commissioning................................................19 1Lifting by crane........................................................................................19 2Securing the Truck for Transport.............................................................20 3Using the truck for the first time...............................................................21 4Operating the truck without its own drive system......... ...........22 DBattery Maintenance, Charging & Replacement.....................23 1Safety regulations for handling acid batteries..........................................23 2Battery types............................................................................................25 3Exposing the battery............. ...........25 4Charging the battery................................................................................26 5Battery removal and installation..............................................................27 6Driver's display....... ...........29 6.1Battery discharge indicator......................................................................29 6.2Battery discharge monitor... ...........29
4 EOperation................................................................................31 1Safety Regulations for the Operation of the Forklift Truck.......................31 2Displays and Controls..............................................................................32 2.1Operator position control station in drive direction..................................32 2.2Second control station (o) in load direction...... ...........34 2.3Auxiliary lift controls.................................................................................36 2.4Pedestrian EKS 110 with gates............ ........37 2.5Deadman button and gate.................. ...........38 3Starting up the truck................................................................................39 3.1Checks and operations to be performed before starting daily operation.39 3.2Switching on the truck........ ...........39 3.3Individual assembly of the second control station control panels............40 4Industrial Truck Operation..... ...........41 4.1Safety regulations for truck operation......................................................41 4.2Emergency Disconnect, Travel, Steering, Braking....... ...........42 4.3Travelling in pedestrian touch mode (o).................. ........45 4.4Operator platform lifting and lowering......................................................46 lowering............. ...........48 4.6Lifting and lowering in pedestrian touch mode............. ...........50 4.7Lifting and lowering the operator platform with lift cutout (o)...................53 4.8Lifting and depositing load units .............54 4.9Adjusting the forks (o)..............................................................................55 4.10Walk-on load section with pallet guard (o) ...........56 4.11Parking the truck securely.. ...........57 4.12Negotiating narrow aisles........................................................................58 4.13Trucks with rail guidance (o) and aisle recognition (o)............................60 5Emergency lowering............. ...........63 6Displays...................................................................................................64 6.1Driver's display....... ...........64 7CANCODE keypad (o).............................................................................66 7.1Code lock.................................................................................................66 7.2Parameters............. ...........67 7.3Parameter Settings..................................................................................67 8Changing truck settings........ ...........71 9Troubleshooting............. ...........72 FTruck Maintenance..................................................................75 1Operational Safety and Environmental Protection...................................75 2Maintenance Safety Regulations............... .............76 3Servicing and Inspection.........................................................................83 4Maintenance checklist............ ........84 5Lubricants and Lubrication Schedule................. ........86 5.1Lubrication Schedule...............................................................................86 5.2Handling consumables safely ...........87 5.3Consumables.......... ...........88 6Maintenance and repairs.........................................................................89 6.1Preparing the truck for maintenance and repairs......... ...........89 6.2Tightening the wheel nuts........................................................................90 6.3Mast retainer assembly and removal.......................................................91
5 6.4Front panel assembly and disassembly.... .............92 6.5Electrical system.............. ...........93 6.6Checking electrical fuses.........................................................................94 6.7Restoring the truck to service after maintenance and repairs.................95 7Decommissioning the industrial truck............... ...........96 7.1Before taking the truck out of service......................................................97 7.2Action to be taken during decommissioning:................ ...........98 7.3Restoring the truck to service after decommissioning.............................99 8Safety tests to be performed at intervals and after unusual incidents.....99 9Final de-commissioning, disposal.............. .............99
6
ACorrect Use and Application
WARNING!
supplied with the truck. The guidelines form part of these operating instructions and must be observed. National regulations apply in full.
The truck described in the present operating instructions is an industrial truck designed for lifting and transporting loads. It must be used, operated and serviced in accordance with the present instructions. Any other type of use is beyond the scope of application and can result in damage to personnel, the industrial truck or property. In particular, avoid overloading the truck with loads which are too heavy or placed on one side. The data plate attached to the truck or the load chart are binding for the maximum load capacity. The industrial truck must not be used in fire or explosion endangered areas, or areas threatened by corrosion or excessive dust. Furthermore, the truck must not be operated in the vicinity of unprotected active components of electrical systems.
Proprietor responsibilities
For the purposes of the present operating in any natural or legal person who either uses the industrial truck himself, or on whose behalf it is used. In special cases (e.g. leasing or renting) the proprietor is considered the person who, in accordance with existing contractual agreements between the owner and user of the industrial truck, is charge d with operational duties. The proprietor must ensure that the industrial truck is used only for the purpose for which it is intended and that there is no danger to life and limb of the user and third parties. Furthermore, accident prevention regulations, safety regulations and operating, servicing and repair guidelines must be followed. The owner must ensure that all users have read and understood these operating instructions.
WARNING!
Failure to comply with the operating instructions shall invalidate the warranty. The same applies if improper work is carried out on the truck by the customer or third parties without the permission of the manufacturer.
Attaching accessories
The attachment or installation of additional equipment which affects or supplements the performance of the industrial truck requires the written permission of the manufacturer. In some cases, local authority approval may be required. Local authority approval does not however constitute the
7
8
BTruck Description
1Application
The EKS 110 is an electric vertical stockpicker. The truck is designed to transport and pick goods on level surfaces in accordance with DIN 15185.
It is designed to lift open bottom, cross-board pallets and roll cages. The truck is not suitable for stacking pallets inrack systems. The driver's cab is raised with the load handler so that the compartment levels to be operated are visible and within easy reach.
The rack systems must be set up for the EKS 110. The safety distances stipulated by the manufacturer (e.g. EN 1726-2 item 7.3.2) must be observed.
There must be a minimum safety distance between the rack and the truck of
The ground surface must comply with DIN 15185. Guide rails must be provided in the narrow aisles for the rail guidance system. Vulkollan guide wheels attached to the truck chassis guide the truck between the guide rails.
The truck is fitted as standard with a simplex mast (E mast) or a duplex mast (ZZ mast) (lift heights (see "Technical Specifications" on page12)). Auxiliary lift is optionally available, which allows the forks to be raised a further 800 mm.
2Travel direction definition
The following determinations have been made for travel direction specification:
9
Left Right Drive direction Load direction
3Assemblies and Functional Description
10
3.1Assembly Overview ItemDescription 1 t Overhead guard 2 o Duplex mast 3 t Controller 4 t Gate (from 1200 mm) 5 t Simplex mast 6 t Fork 7 t Operator platform 8 t Electrical system cover 9 o Guide wheels 10 t Front panel 11 t Drive wheel 12 t Battery cover 13 t Driver's display t Standard equipment o Optional equipment
3.2Assembly description
Safety Mechanisms
The truck has an enclosed geometry. The drive wheel is surrounded by a solid skirt. The operator platform is cushioned against impacts. The overhead guard protects the driver from any falling objects. Gates on either side of the operator platform cut out all travel and lifting operations beyond a lift height of 1200 mm. In the optional "rail guido) in narrow aisles, the two-hand operation button (o) must also be pressed to enable travel and lifting. The two-hand operation system prevents the operator from reaching into the rack while the truck is travelling or lifting.
Emergency Disconnect: The Emergency Disconnects switches off all electrical functions when applied.
Truck design
The truck is a threewheel design with a steered drive wheel within the enclosed truck geometry. An easily accessible front panel, a detachable battery cover and a detachable electrical system cover provide easy access to all the components.
Braking
Braking is performed by changing travel direction with the controller (inversion braking), or by releasing the controller (coasting brake). When the electrical system is disconnected the spring-loaded brake acts as a parking brake.
Steering system
The steer range is 90° in either direction. The steering wheel acts electrically on the steering transmission motor. The spur gear transfers the steering movement to the drive wheel. In "rail guidance with aisle recognition" mode (o) the steering is automatically kept in the straight-ahead position.
Hydraulic system
When lifting is activated, the pump unit starts to operate, supplying hydraulic oil from the oil reservoir to the lift cylinder. A hydraulic accumulator and a flow control valve ensure cushioned lifting and lowering.
Lift mechanism
The truck has a welded simplex mast. The load carriage with the operator platform and forks runs on flanged rollers to limit frictional loss and ensure low energy consumption. Lifting is performed through the hydraulic cylinder extension. In auxiliary lift mode(o) the forks are raised by a centre-mounted lift cylinder via a pulley chain. The truck can be fitted with a duplex mast.
Controls and displays
Controls and displays are clearly travel speed. Lifting, lowering and the horn function are operated by buttons within easy reach. If the truck is fitted with auxiliary lift (o the auxiliary lift are also arranged in the same way on the load side (on the auxiliary lift). The driver's display shows the battery charge, the service hours plus service and diagnostic data. A wheelbase display indicates the current steer angle of the drive wheel.
11
4Technical Specifications
Z
Technical data specified in accordance with VDI 2198. Technical modifications and additions reserved. Z
All data applies to the L and Z versions unless otherwise indicated.
4.1Performance data
0 3 . 0 9 E N 12
Description EKS 110 (100 E) EKS 110 (160 E) EKS 110 (190 E) EKS 110 (280 ZZ) QRated capacity10001000kg Travel speed w / w.o. rated load 9,8/10,19,0/9,09,0/9,0km/h Lift speed with / without rated load, Z 0,16/0,200,13/0,170,13/0,18m/s Lift speed with / without rated load, L 0,16/0,200,13/0,170,14/0,19m/s Lower speed with / without rated load, Z 0,21/0,190,25/0,18m/s Lower speed with / without rated load, L 0,21/0,190,24/0,17m/s Gradeability with / without rated load 5/105/10% Traction motor, output (S2 = 60 min) 2,82,8kW Lift motor, output at S3 15%33kW Lift motor, output at S3 5 %2,22,2KW
• Thank you very much for reading the preview of the manual.
• You can download the complete manual from: www.heydownloads.com by clicking the link below
• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
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