EJE C20 Operating instructions 51653196 09.19 03.18 en-GB EJE C20 fiUNGHEINRICH
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Contents A Correct Use and Application................................................................................ 11 1 General.................................................................................................................................... 11 2 Correct application 11 3 Approved application conditions.................................................................................. 12 3.1 Internal Operation Combined with Brief External or Cold Store Operation <•> ....................................................................................................................... 13 3.2 Internal Operation in Cold Stores with Cold Store Equipment (0) 13 4 Proprietor responsibilities................................................................................................ 14 5 Adding attachments and/or accessories................................................................. 14 6 Removal of components.................................................................................................. 14 7 Wind loads.............................................................................................................................. 14 B Truck Description.......................................................................................................... 15 1 Application.............................................................................................................................. 15 2 Travel direction definition................................................................................................ 16 3 Assemblies and Functional Description................................................................... 17 3.1 Assembly Overview........................................................................................................... 17 3.2 Protective and safety equipment................................................................................. 19 3.3 Functional Description...................................................................................................... 20 4 Technical Specifications................................................................................................... 22 4.1 Performance data .............................................................................................................. 22 4.2 Engine Data........................................................................................................................... 22 4.3 Dimensions............................................................................................................................ 23 4.4 Weights.................................................................................................................................... 25 4.5 Tyre type.................................................................................................................................. 25 4.6 EN norms................................................................................................................................ 26 4.7 Electrical Requirements................................................................................................... 26 4.8 Specifications according to RED guideline (Radio Equipment Directive) for radio units................................................................................................... 27 5 Identification points and data plates.......................................................................... 28 5.1 Indication Points 28 5.2 Data plate................................................................................................................................ 29 5.3 Truck capacity plate........................................................................................................... 30 C Transport and Commissioning........................................................................... 31 1 Lifting by crane..................................................................................................................... 31 2 Transport................................................................................................................................. 33 3 Using the Truck for the First Time............................................................................... 34 D Battery - Servicing, Recharging, Replacement.................................... 35 1 Notes on Battery Technologies.................................................................................... 35 2 Safety instructions for handling lead-acid batteries........................................... 35 3 Battery types......................................................................................................................... 37 cc 4 Exposing the battery.......................................................................................................... 38 (!) 5 I C Charging the battery.......................................................................................................... 39 (I) 5.1 O') Charging the battery with a stationary charger.................................................... 40 ,- 5.2 0) Setting the charging characteristic............................................................................. 41 0 7
5.3 Charging the battery with an on-board charger (0) 42 6 Battery removal and installation................................................................................... 46 6.1 Removing the battery from the top 47 6.2 Removing the battery from the side 50 E Operation ........................................................................................................................... 51 1 Safety Regulations for the Operation of Forklift Trucks 51 2 Displays and Controls 52 2.1 Charge Status Indicator ................................................................................................... 57 2.2 Battery discharge monitor 57 3 Starting up the truck. .......................................................................................................... 58 3.1 Checks and operations to be performed before starting daily operation. 58 3.2 Preparing the truck for operation 59 3.3 Checks and operations to be carried out when the truck is operational.. 61 3.4 Parking the truck securely 62 4 Industrial Truck Operation 64 4.1 Safety regulations for truck operation ....................................................................... 64 4.2 Emergency Disconnect 66 4.3 Automatic braking ............................................................................................................... 67 4.4 Travel ........................................................................................................................................ 68 4.5 Changing direction during travel 69 4.6 Slow travel .............................................................................................................................. 70 4.7 Steering .................................................................................................................................... 71 4.8 Brakes 71 4.9 Lifting, transporting and depositing loads ............................................................... 72 4.10 Automatic Tracking (0) .................................................................................................... 76 5 Troubleshooting 82 5.1 Truck does not start ........................................................................................................... 82 5.2 Load cannot be lifted 82 6 Operating the truck without its own drive system. 83 7 Optional equipment. ........................................................................................................... 84 7 .1 Display unit (2 inch display) 84 7.2 Emergency operation with service key GF60 ....................................................... 90 7.3 Keyless Access System ................................................................................................... 92 7.4 General Information about the Use of Keyless Access Systems 93 7.5 Commissioning the Keypad and the Transponder Reader ........................... . 93 7.6 Using the Display: 96 7.7 Using the Keypad 101 7.8 Operating the transponder reader .............................................................................. 106 7.9 Access module (ISM Online) 111 7 .1 O Parameters 111 F Industrial Truck Maintenance .............................................................................. 113 1 Spare Parts 113 2 Operational Safety and Environmental Protection 113 3 Maintenance Safety Regulations ................................................................................ 115 3.1 Working on the electrical system ................................................................................ 115 3.2 Consumables and used parts 116 3.3 Wheels ..................................................................................................................................... 116 aJ 3.4 Hydraulic system ................................................................................................................. 116 (!) I C 4 Lubricants and Lubrication Schedule ........................................................................ 118 CJ) O') 4.1 Handling consumables safely ....................................................................................... 118 ,0) 0 8
cc (!) I C (I) O') ,0) 0 4.2 Lubrication Schedule......................................................................................................... 120 4.3 Consumables........................................................................................................................ 121 5 Maintenance and repairs................................................................................................. 122 5.1 Preparing the truck for maintenance and repairs................................................ 122 5.2 Lifting and jacking up the truck safely....................................................................... 122 5.3 Removing the Covers....................................................................................................... 123 5.4 Cleaning................................................................................................................................... 124 5.5 Check wheel attachment and wear............................................................................ 126 5.6 Checking the hydraulic oil level.................................................................................... 127 5.7 Checking electrical fuses................................................................................................ 128 5.8 Restoring the truck to service after maintenance and repairs...................... 129 6 Decommissioning the industrial truck....................................................................... 130 6.1 Prior to decommissioning................................................................................................ 130 6.2 Action to be taken during decommissioning.......................................................... 130 6.3 Restoring the truck to service after decommissioning...................................... 131 7 Safety tests to be performed at intervals and after unusual incidents...... 131 8 Final de-commissioning, disposal............................................................................... 131 G Maintenance and Inspection............................................................................... 133 1 Maintenance Contents EJE C20................................................................................. 134 1.1 Owner....................................................................................................................................... 134 1.2 Customer Service............................................................................................................... 138 9
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