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Contents A Correct Use and Application................................................................................ 11 1 General.................................................................................................................................... 11 2 Correct application 11 3 Approved application conditions.................................................................................. 12 4 Proprietor responsibilities................................................................................................ 13 5 Adding attachments and/or optional equipment.................................................. 13 6 Removal of components.................................................................................................. 13 7 Wind loads.............................................................................................................................. 13 B Truck Description.......................................................................................................... 15 1 Application.............................................................................................................................. 15 1.1 Truck models and rated capacity................................................................................ 15 2 Travel direction definition................................................................................................ 16 3 Assemblies and Functional Description................................................................... 17 3.1 Assembly Overview........................................................................................................... 17 3.2 Functional Description...................................................................................................... 18 4 Technical Specifications................................................................................................... 20 4.1 Performance data 20 4.2 Dimensions............................................................................................................................ 20 4.3 Weights.................................................................................................................................... 22 4.4 Tyre type.................................................................................................................................. 22 4.5 EN norms................................................................................................................................ 23 4.6 Specifications according to RED guideline (Radio Equipment Directive) for radio units................................................................................................... 24 4.7 Electrical requirements..................................................................................................... 24 5 Identification Points and Data Plates........................................................................ 25 5.1 Data plate................................................................................................................................ 26 5.2 Truck capacity plate........................................................................................................... 27 C Transport and Commissioning........................................................................... 29 1 Lifting by crane..................................................................................................................... 29 2 Transport................................................................................................................................. 31 3 Using the Truck for the First Time............................................................................... 32 D Battery - Servicing, Recharging, Replacement.................................... 33 1 Safety regulations for handling lithium-ion batteries.......................................... 33 2 Battery types......................................................................................................................... 34 3 Charging the battery with an on-board charger................................................... 35 3.1 Charging the battery.......................................................................................................... 36 4 Lateral battery removal.................................................................................................... 38 5 Removing and inserting the battery........................................................................... 39 6 Charging the battery with a stationary charger.................................................... 41 cc E Operation 43 (!) I 1 C (I) Safety Regulations for the Operation of Forklift Trucks................................... 43 0 2 N Displays and Controls....................................................................................................... 45 cvj 2.1 0 Display unit (2 inch display)........................................................................................... 4 7 7
2.2 Battery discharge monitor............................................................................................... 51 3 Preparing the Truck for Operation .............................................................................. 52 3.1 Checks and Operations to Be Performed Before Starting Daily Work .... . 52 3.2 Preparing the truck for operation ................................................................................. 53 3.3 Checks and operations to be carried out when the truck is operational.. 58 3.4 Parking the truck securely 59 4 Industrial Truck Operation .............................................................................................. 60 4.1 Safety regulations for truck operation 60 4.2 Emergency Disconnect .................................................................................................... 65 4.3 Automatic braking ............................................................................................................... 67 4.4 Travel 68 4.5 Slow travel .............................................................................................................................. 70 4.6 Steering .................................................................................................................................... 71 4.7 Brakes 71 4.8 Load handler raise/lower ................................................................................................. 73 4.9 Travel and lift operations as a function of the battery temperature 75 4.10 Lifting, transporting and depositing loads ............................................................... 76 5 Troubleshooting ................................................................................................................... 80 5.1 Truck does not start 81 5.2 Load cannot be lifted ......................................................................................................... 82 5.3 Lithium-ion battery fault ................................................................................................... 83 6 Operating the truck without its own drive system. 84 7 Optional equipment. ........................................................................................................... 86 7 .1 Keyless Access System ................................................................................................... 86 7.2 General Information about the Use of Keyless Access Systems ............... . 86 7.3 Commissioning the Keypad and the Transponder Reader ........................... . 87 7.4 Using the Keypad 89 7.5 Operating the transponder reader .............................................................................. 93 7.6 Lockable battery compartment. .................................................................................... 97 7. 7 Tiller with buttons on both faces 98 F Industrial Truck Maintenance .............................................................................. 99 1 Spare Parts ............................................................................................................................ 99 2 Operational Safety and Environmental Protection 99 3 Maintenance Safety Regulations 101 3.1 Working on the electrical system 102 3.2 Consumables and used parts 102 3.3 Wheels ..................................................................................................................................... 102 3.4 Hydraulic system 103 4 Lubricants and Lubrication Schedule 104 4.1 Handling consumables safely ....................................................................................... 104 4.2 Lubrication Schedule 106 4.3 Consumables 107 5 Maintenance and repairs ................................................................................................. 108 5.1 Preparing the truck for maintenance and repairs 108 5.2 Lifting and jacking up the truck safely 108 5.3 Cleaning ................................................................................................................................... 110 5.4 Front panel disassembly and assembly 113 5.5 Replacing the drive wheel. .............................................................................................. 114 5.6 Drive panel disassembly and assembly 114 aJ (!) 5.7 Battery panel disassembly 115 I C CJ) 5.8 Checking the hydraulic oil level .................................................................................... 116 0 N 5.9 Tightening the wheel nuts 117 (Y) 0 8
cc (!) I C (I) 0 N cvj 0 5.10 Checking electrical fuses................................................................................................ 118 5.11 Restoring the truck to service after maintenance and repairs...................... 119 6 Decommissioning the Industrial Truck...................................................................... 120 6.1 Prior to decommissioning................................................................................................ 120 6.2 Action to be taken during decommissioning.......................................................... 121 6.3 Restoring the truck to service after decommissioning...................................... 121 7 Safety tests to be performed at intervals and after unusual incidents...... 122 8 Final de-commissioning, disposal............................................................................... 123 9 Human vibration measurement.................................................................................... 123 G Maintenance, Inspection and Changing of Maintenance Parts Requiring Replacement............................................................................ 125 1 Maintenance Contents EJE 112i SBE...................................................................... 126 1.1 Owner....................................................................................................................................... 126 1.2 Customer Service............................................................................................................... 128 2 Maintenance Contents EJE 114i................................................................................. 134 2.1 Owner....................................................................................................................................... 134 2.2 Customer Service............................................................................................................... 136 H Jungheinrich lithium-ion battery........................................................................ 143 1 Jungheinrich lithium-ion battery................................................................................... 143 1.1 Technical data of battery................................................................................................. 143 1.2 Accessories............................................................................................................................ 143 1.3 BMS (Battery Management System)......................................................................... 143 2 Battery Decals...................................................................................................................... 144 3 Battery data plate................................................................................................................ 145 3.1 Safety Instructions, Warning Indications and other Notes.............................. 146 4 Potential hazards................................................................................................................ 148 4.1 Explosion and fire hazard............................................................................................... 149 4.2 Material discharge.............................................................................................................. 152 4.3 Touch voltage hazard........................................................................................................ 153 5 Battery lifetime and maintenance................................................................................ 154 6 Operation 155 6.1 Discharging the battery.................................................................................................... 155 6.2 Charging the battery.......................................................................................................... 156 7 Storage I safe handling / faults..................................................................................... 158 7 .1 Storing the battery.............................................................................................................. 158 7.2 Instructions for safe handling........................................................................................ 158 7.3 Faults........................................................................................................................................ 158 8 Disposal and transport of a lithium-ion battery..................................................... 159 8.1 Instructions for disposal................................................................................................... 159 8.2 Shipping information.......................................................................................................... 160 9 Risk and safety phrases.................................................................................................. 162 9.1 Risk clauses (R phrases)................................................................................................ 162 9.2 Safety phrases (S phrases)........................................................................................... 162 9
• Thank you very much for reading the preview of the manual.
• You can download the complete manual from: www.heydownloads.com by clicking the link below
• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
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