06.0811.14 51106805 EJD K18 Operating instructions G EJD K18
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Declaration of Conformity
Jungheinrich AG, Am Stadtrand 35, D-22047 Hamburg Manufacturer or agent acting in the European Union
TypeOptionSerial no.Year of manufacture
EJD K18
Additional information
On behalf of Date
G EU Conformity Declaration
The undersigned hereby declare that the powered industrial truck described below in detail complies with the European Directives 2006/42/EC (Machinery Directive) and 2004/108/EEC (Electromagnetic Compatibility - EMC) including amendments as well as the legislative decree to incorporate the directives in national law. The signatories are in each case individually authorized to compile the technical documents.
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Foreword
Notes on the operating instructions
The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide sufficient instruction for the safe operation of the industrial truck. The information is provided clearly and concisely. The chapters are arranged by letter and the pages are numbered continuously.
The operator manual details different industrial truck models. When operating and servicing the industrial truck, make sure that the particular section applies to your truck model.
Our trucks are subject to ongoing development. We reserve the right to alter the design, equipment and technical features of the system. No guarantee of particular features of the truck should therefore be assumed from the present operating instructions.
Safety notices and text mark-ups
Safety instructions and important explanations are indicated by the following graphics:
DANGER!
Indicates an extremely hazardous situation. Failure to comply with this instruction will result in severe irreparable injury and even death.
WARNING!
Indicates an extremely hazardous situation. Failure to comply with this instruction may result in severe irreparable injury and even death.
CAUTION!
Indicates a hazardous situation. Failure to comply with this instruction may result in slight to medium injury.
NOTE
Indicates a material hazard. Failure to comply with this instruction may result in material damage.
Used before notices and explanations.
t Indicates standard equipment
o Indicates optional equipment
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Z
Jungheinrich Aktiengesellschaft
Am Stadtrand 35
22047 Hamburg - Germany
Tel: +49 (0) 40/6948-0
www.jungheinrich.com
6 Copyright
Copyright of these operating instructions remains with JUNGHEINRICH AG.
7 Contents ACorrect Use and Application...................................................11 1General................. ...........11 2Correct application.............. ...........11 3Approved application conditions..............................................................12 4Proprietor responsibilities..... ...........13 5Adding attachments and/or optional equipment........... ...........13 BTruck Description....................................................................15 1Application...............................................................................................15 1.1Truck models and rated capacity............... .............16 2Travel direction definition.........................................................................17 3Assemblies and Functional Description....... ...........18 3.1Assembly Overview.............. ...........18 3.2Functional Description.............................................................................19 4Technical Specifications....... ...........22 4.1Performance data....................................................................................22 4.2Dimensions..............................................................................................23 4.3Weights............ ...........25 4.4Tyre type..................................................................................................25 4.5EN norms................ ...........26 4.6Conditions of use.................... ........27 4.7Electrical Requirements...........................................................................27 5Identification Points and Data Plates......... .............28 5.1Data plate................................................................................................30 5.2Capacity...................................................................................................31 5.3Truck capacity plate............ 32 5.4Wind loads...............................................................................................32 CTransport and Commissioning................................................33 1Lifting by crane....... ...........33 2Transport................ ...........35 3Using the Truck for the First Time...........................................................37 DBattery - Servicing, Recharging, Replacement.......................39 1Safety Regulations Governing the Handling of Lead-Acid Batteries.......39 2Battery types............................................................................................41 3Exposing the battery............. ...........42
8 4Charging the battery................................................................................43 4.1Charging the battery with a stationary charger.......... .............44 4.2Charging the battery with an on-board charger.......................................45 5Battery removal and installation..............................................................51 5.1Changing the battery from the top............... ...........52 EOperation............ ......................................53 1Safety Regulations for the Operation of the Forklift Tr uck.......................53 2Displays and Controls..............................................................................55 2.1Battery discharge indicator. ...........59 3Starting up the truck................................................................................60 3.1Checks and Operations to Be Performed Before Starting Daily Work....60 3.2Preparing the truck for operation............. ........61 3.3Checks and operations to be carried out when the truck is operational..62 3.4Parking the truck securely.... ...........63 3.5Battery discharge monitor... ...........64 4Industrial Truck Operation.......................................................................65 4.1Safety regulations for truck operation.......... ...........65 4.2Emergency Disconnect............................................................................67 4.3Automatic Braking...................................................................................69 4.4Brakes.....................................................................................................70 4.5Travel.......................................................................................................72 4.6Slow travel.............. ...........75 4.7Steering................ ...........75 4.8Load handler raise/lower.........................................................................76 4.9Lifting, transporting and depositing loads ........79 5Troubleshooting.......................................................................................87 5.1Truck does not start.................................................................................87 5.2Load cannot be lifted.......... ...........88 6Operating the truck without its own drive system....................................89 7Load handler emergency lowering.............. ...........91 8Optional equipment.............. ...........92 8.1Emergency operation with service key GF60..........................................92 8.2CanCode Keypad (o)..............................................................................94 8.3Setting the truck parameters with CanCode............................................113 8.4Parameter................................................................................................115 8.5CanDis display instrument.... ...........119 8.6ISM access module (o)...........................................................................120 FIndustrial Truck Maintenance..................................................121 1Operational Safety and Environmental Protection........ ...........121 2Maintenance Safety Regulations............... .............122 2.1Working on the electrical system.............................................................123 2.2Consumables and used parts.... .............123 2.3Wheels.....................................................................................................123 2.4Hydraulic system.....................................................................................124 2.5Lift Chains............. ...........125 3Lubricants and Lubrication Schedule......................................................126 3.1Handling consumables safely ...........126
9 3.2Lubrication Schedule...............................................................................128 3.3Consumables.......... ...........129 4Maintenance and repairs.........................................................................130 4.1Preparing the truck for maintenance and repairs....................................130 4.2Lifting and jacking up the truck safely...... ........131 4.3Cleaning..................................................................................................132 4.4Front cover disassembly....... ...........135 4.5Drive panel disassembly and assembly..................................................136 4.6Checking the hydraulic oil level...............................................................137 4.7Check the gear oil level........ ...........138 4.8Tightening the wheel nuts........................................................................139 4.9Checking electrical fuses...... ...........140 4.10Restoring the truck to service after maintenance and repairs.................141 5Decommissioning the Industrial Truck.....................................................142 5.1Prior to decommissioning..... ...........142 5.2Action to be taken during decommissioning................. ...........142 5.3Restoring the truck to service after decommissioning.............................143 6Safety tests to be performed at intervals and after unusual incidents.....144 7Final de-commissioning, disposal............................................................144 8Human vibration measurement.. .............144 9Servicing and Inspection........ 145 10Maintenance checklist.............................................................................146 10.1Operating Company............. ...........146 10.2Customer Service....................................................................................147
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ACorrect Use and Application
1General
The truck must be used, operated and serviced in accordance with the present instructions. All other types of use are beyond its scope of application and may result in damage to personnel, the industrial truck or property.
2Correct application
NOTE
The maximum load and load distance are indicated on the capacity plate and must not be exceeded.
The load must rest on the load handler or be lifted by an attachment approved by the manufacturer.
The load must be fully raised, see "Raising a load" on page80.
–Lifting and lowering loads.
–Transporting lowered loads.
–Do not travel with a raised load (>500 mm).
In double-decker mode the load handler must not be raised higher than 1800 mm. The bottom load must be heavier than the top.
–Do not carry or lift passengers.
–Do push or pull load units.
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3Approved application conditions
–Operation in industrial and commercial environments.
–Permissible temperature range 5°C to 40°C.
–Operation only on secure, level surfaces with sufficient capacity.
–Do not exceed the permissible surface and spot load limits on the travel routes.
–Operation only on routes that are visible and approved by the operating company.
–Negotiating inclines up to a maximum of 12 %.
–Do not travel across or at an angle on inclines. Travel with the load facing uphill.
–Operation in partially public traffic.
WARNING!
Use under extreme conditions
Using the truck under extreme conditions can result in malfunctions and accidents. Special equipment and authorisation are required if the truck is to be constantly used in extreme conditions, especially in dusty or corrosive atmospheres. The truck cannot be used in areas at risk of explosion. In adverse weather conditions (thunder, lightning) the industrial truck must not be operated outside or in endangered areas.
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4Proprietor responsibilities
For the purposes of the present operating instructions the “operating company” is defined as any natural or legal person who either uses the industrial truck himself, or on whose behalf it is used. In special cases (e.g. leasing or renting) the proprietor is considered the person who, in accordance with existing contractual agreements between the owner and user of the industrial truck, is charged with operational duties. The proprietor must ensure that the industrial truck is used only for the purpose it is intended for and that danger to life and limb of the user and third parties are excluded. Furthermore, accident prevention regulations, safety regulations and operating, servicing and repair guidelines must be followed. The operating company must ensure that all users have read and understood these operating instructions.
NOTE
Failure to comply with the operating instructions invalidates the warranty. The same applies if improper work is carried out on the truck by the customer or third parties without the permission of the manufacturer.
5Adding attachments and/or optional equipment
The mounting or installation of additional equipment which affects or enhances the performance of the industrial truck requires the written permission of the manufacturer. Local authority approval may also need to be obtained. Local authority approval however does not constitute the manufacturer’s approval.
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• Thank you very much for reading the preview of the manual.
• You can download the complete manual from: www.heydownloads.com by clicking the link below
• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
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