EJD 118 / EJD 120 / EMD 118
Operating instructions 51476457 04.20 11.15 en-GB EJD 118 EJD 120 EMO 118 fiUNGHEINRICH
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Contents A Correct Use and Application................................................................................ 11 1 General.................................................................................................................................... 11 2 Correct application 11 3 Approved application conditions.................................................................................. 12 3.1 Internal Operation Combined with Brief External or Cold Store Operation (•) ....................................................................................................................... 13 3.2 Internal Operation in Cold Stores with Cold Store Equipment (0) 13 3.3 Wind loads.............................................................................................................................. 14 4 Proprietor responsibilities................................................................................................ 14 5 Adding attachments and/or optional equipment.................................................. 14 B Truck Description.......................................................................................................... 15 1 Application.............................................................................................................................. 15 1.1 Truck models and rated capacity................................................................................ 15 2 Travel direction definition................................................................................................ 17 3 Assemblies and Functional Description................................................................... 18 3.1 Assembly Overview........................................................................................................... 18 3.2 Functional Description...................................................................................................... 19 4 Technical Specifications................................................................................................... 23 4.1 Performance data 23 4.2 Gradeability............................................................................................................................ 23 4.3 Dimensions............................................................................................................................ 24 4.4 Weights.................................................................................................................................... 26 4.5 Tyre type.................................................................................................................................. 26 4.6 EN norms................................................................................................................................ 27 4.7 Specifications according to RED guideline (Radio Equipment Directive) for radio units................................................................................................... 28 4.8 Electrical Requirements................................................................................................... 28 4.9 Power supply of on-board charger (0).................................................................... 28 4.10 Safety of trucks 28 5 Identification Points and Data Plates........................................................................ 29 5.1 Indication Points ................................................................................................................. 29 5.2 Data plate................................................................................................................................ 31 5.3 Truck capacity plate........................................................................................................... 32 5.4 Capacity Plate for Stacking, Transport and Double-Deck Operations...... 35 C Transport and Commissioning........................................................................... 39 1 Lifting by crane..................................................................................................................... 39 2 Transport................................................................................................................................. 41 3 Using the Truck for the First Time............................................................................... 42 D Battery - Servicing, Recharging, Replacement.................................... 43 1 Safety instructions for handling lead-acid batteries........................................... 43 cc 2 (!) 3 I C Battery types......................................................................................................................... 45 Exposing the battery.......................................................................................................... 46 (I) 4 0 Charging the battery.......................................................................................................... 47 N 4.1 -.i- Charging the battery with a stationary charger.................................................... 48 0 7
4.2 Charging the battery with the on-board charger .................................................. 50 4.3 Charge Status Indicator ................................................................................................... 55 5 Battery removal and installation. 56 5.1 Battery panel disassembly ............................................................................................. 56 5.2 Changing the battery from the top ............................................................................. 57 E Operation ........................................................................................................................... 59 1 Safety Regulations for the Operation of Forklift Trucks .................................. . 59 2 Displays and Controls ....................................................................................................... 61 2.1 Battery discharge indicator 64 2.2 Battery discharge monitor............................................................................................... 64 3 Preparing the Truck for Operation 65 3.1 Checks and Operations to Be Performed Before Starting Daily Work .... . 65 3.2 Preparing the truck for operation ................................................................................. 66 3.3 Checks and operations to be carried out when the truck is operational.. 67 3.4 Parking the truck securely .............................................................................................. 68 4 Industrial Truck Operation .............................................................................................. 69 4.1 Safety regulations for truck operation 69 4.2 Emergency Disconnect 73 4.3 Automatic braking 75 4.4 Travel 76 4.5 Slow travel .............................................................................................................................. 79 4.6 Steering 79 4.7 Brakes 80 4.8 Load handler raise/lower ................................................................................................. 82 4.9 Lifting, transporting and depositing loads 85 4.1 0 Use as a Lift Work Table 94 5 Troubleshooting 95 5.1 Truck does not start 96 5.2 Load cannot be lifted ......................................................................................................... 97 6 Operating the truck without its own drive system. 98 6.1 Release and activate the drive wheel brake 98 7 Load handler emergency lowering ............................................................................. 100 8 Optional equipment. 102 8.1 Emergency Operation with Brake Release Lever 102 8.2 CanCode Keypad (0) ....................................................................................................... 103 8.3 Setting the truck parameters with CanCode 122 8.4 Parameters ............................................................................................................................. 124 8.5 Setting the Battery Parameters with CanCode .................................................... 129 8.6 CanDis Display Instrument (0) 131 8. 7 Display unit (2 inch display) 133 8.8 Keyless Access System ................................................................................................... 138 8.9 General Information about the Use of Keyless Access Systems 138 8.10 Commissioning the Keypad and the Transponder Reader ........................... . 139 8.11 Using the Display: ............................................................................................................. 142 8.12 Using the Keypad 147 8.13 Operating the transponder reader 152 8.14 ISM access module (0) ................................................................................................... 157 8.15 Parameters 158 aJ (!) F Industrial Truck Maintenance .............................................................................. 163 I C CJ) 0 1 Spare Parts ............................................................................................................................ 163 N -.:i0 8
cc (!) I C (I) 0 N ;g 2 Operational Safety and Environmental Protection ............................................. 163 3 Maintenance Safety Regulations................................................................................ 165 3.1 Working on the electrical system 166 3.2 Consumables and used parts....................................................................................... 166 3.3 Wheels..................................................................................................................................... 166 3.4 Hydraulic system................................................................................................................. 167 3.5 Lift Chains............................................................................................................................... 168 4 Lubricants and Lubrication Schedule........................................................................ 169 4.1 Handling consumables safely....................................................................................... 169 4.2 Lubrication Schedule......................................................................................................... 171 4.3 Consumables........................................................................................................................ 172 5 Maintenance and repairs................................................................................................. 173 5.1 Preparing the truck for maintenance and repairs................................................ 173 5.2 Lifting and jacking up the truck safely....................................................................... 174 5.3 Cleaning................................................................................................................................... 175 5.4 Front cover disassembly................................................................................................. 177 5.5 Drive panel disassembly and assembly................................................................... 178 5.6 Checking the hydraulic oil level.................................................................................... 179 5. 7 Check the gear oil level.................................................................................................... 180 5.8 Check wheel attachment and wear............................................................................ 181 5.9 Checking electrical fuses................................................................................................ 183 5.10 Restoring the truck to service after maintenance and repairs...................... 184 6 Decommissioning the Industrial Truck...................................................................... 185 6.1 Prior to decommissioning................................................................................................ 185 6.2 Action to be taken during decommissioning.......................................................... 185 6.3 Restoring the truck to service after decommissioning...................................... 186 7 Safety tests to be performed at intervals and after unusual incidents...... 187 8 Final de-commissioning, disposal............................................................................... 187 9 Human vibration measurement.................................................................................... 187 G Maintenance, Inspection and Changing of Maintenance Parts Requiring Replacement............................................................................ 189 1 Maintenance Contents EJD118/ EJD120/ EMD 118......................................... 190 1.1 Owner....................................................................................................................................... 190 1.2 Customer Service............................................................................................................... 194 9
• Thank you very much for reading the preview of the manual.
• You can download the complete manual from: www.heydownloads.com by clicking the link below
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CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
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