Operating instructions 51595700 04.19 I I I" ll-j-,1J 02.17 en-GB EJC 812 EJC 814 EJC 816 fiUNGHEINRICH
EJC 812/814/816
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Contents A Correct Use and Application................................................................................ 11 1 General.................................................................................................................................... 11 2 Correct application 11 2.1 Lifting Passengers.............................................................................................................. 11 3 Approved application conditions.................................................................................. 12 3.1 Internal Operation Combined with Brief External or Cold Store Operation <•> ....................................................................................................................... 13 3.2 Internal Operation in Cold Stores with Cold Store Equipment (0) ............ 13 4 Proprietor responsibilities................................................................................................ 14 5 Adding attachments and/or optional equipment.................................................. 14 B Truck Description.......................................................................................................... 15 1 Application.............................................................................................................................. 15 1.1 Truck models and rated capacity................................................................................ 15 2 Travel direction definition................................................................................................ 17 3 Assemblies and Functional Description................................................................... 18 3.1 Assembly Overview........................................................................................................... 18 3.2 Functional Description...................................................................................................... 20 4 Technical Specifications................................................................................................... 23 4.1 Performance data 23 4.2 Dimensions............................................................................................................................ 24 4.3 Weights.................................................................................................................................... 26 4.4 Tyre type.................................................................................................................................. 26 4.5 EN norms................................................................................................................................ 27 4.6 Specifications according to RED guideline (Radio Equipment Directive) for radio units................................................................................................... 27 4.7 Conditions of use................................................................................................................ 27 4.8 Electrical Requirements................................................................................................... 28 5 Identification Points and Data Plates........................................................................ 29 5.1 Indication Points 29 5.2 Data plate................................................................................................................................ 30 5.3 Truck capacity plate........................................................................................................... 31 5.4 Wind loads.............................................................................................................................. 34 6 Parameters............................................................................................................................. 35 C Transport and Commissioning........................................................................... 41 1 Lifting by crane..................................................................................................................... 41 2 Transport................................................................................................................................. 43 3 Using the Truck for the First Time............................................................................... 45 D Battery - Servicing, Recharging, Replacement.................................... 47 1 Safety Regulations Governing the Handling of Lead-Acid Batteries......... 47 2 Battery types......................................................................................................................... 49 cc 3 Exposing the battery.......................................................................................................... 50 (!) 4 I C Charging the battery.......................................................................................................... 51 (I) 4.1 O') Charging the battery with a stationary charger.................................................... 52 ,- 4.2 -.i- Charging the battery with an on-board charger (0) 53 0 7
5 Battery removal and installation................................................................................... 59 E Operation ........................................................................................................................... 63 1 Safety Regulations for the Operation of Forklift Trucks 63 2 Displays and Controls 65 2.1 Battery discharge monitor............................................................................................... 68 2.2 Battery discharge indicator 69 3 Preparing the Truck for Operation 70 3.1 Checks and Operations to Be Performed Before Starting Daily Work 70 3.2 Preparing the truck for operation 71 3.3 Checks and operations to be carried out when the truck is operational .. 72 3.4 Parking the truck securely 73 4 Industrial Truck Operation 74 4.1 Safety regulations for truck operation ....................................................................... 74 4.2 Emergency Disconnect 76 4.3 Automatic braking 78 4.4 Travel ........................................................................................................................................ 79 4.5 Slow travel 82 4.6 Steering 83 4.7 Brakes 83 4.8 Load handler raise/lower 86 4.9 Lifting, transporting and depositing loads ............................................................... 89 4.10 Use as a Lift Work Table 94 5 Troubleshooting 96 5.1 Truck does not start ........................................................................................................... 97 5.2 Load cannot be lifted 98 6 Operating the truck without its own drive system................................................ 99 6.1 Release and activate the drive wheel brake 99 7 Load handler emergency lowering 101 8 Optional equipment. ........................................................................................................... 102 8.1 Forks 102 8.2 Display unit (2 inch display) 104 8.3 Keyless Access System................................................................................................... 110 8.4 General Information about the Use of Keyless Access Systems 111 8.5 Commissioning the Keypad and the Transponder Reader ............................ 111 8.6 Using the Display: 114 8.7 Using the Keypad 119 8.8 Operating the transponder reader .............................................................................. 124 8.9 ISM access module (0)................................................................................................... 128 F Industrial Truck Maintenance.............................................................................. 129 1 Operational Safety and Environmental Protection 129 2 Maintenance Safety Regulations ................................................................................ 130 2.1 Working on the electrical system 131 2.2 Consumables and used parts 131 2.3 Wheels ..................................................................................................................................... 131 2.4 Hydraulic system 132 2.5 Lift Chains 133 3 Lubricants and Lubrication Schedule ........................................................................ 134 aJ 3.1 Handling consumables safely 134 (!) I C 3.2 Lubrication Schedule......................................................................................................... 136 CJ) O') 3.3 Consumables 137 ,-.:i0 8
cc (!) I C (I) O') ,;g 4 Maintenance and repairs................................................................................................. 138 4.1 Preparing the truck for maintenance and repairs................................................ 138 4.2 Front cover disassembly................................................................................................. 139 4.3 Lifting and jacking up the truck safely....................................................................... 140 4.4 Cleaning................................................................................................................................... 141 4.5 Checking the hydraulic oil level.................................................................................... 144 4.6 Check wheel attachment and wear............................................................................ 146 4.7 Checking electrical fuses................................................................................................ 148 4.8 Restoring the truck to service after maintenance and repairs...................... 149 5 Decommissioning the Industrial Truck...................................................................... 150 5.1 Prior to decommissioning................................................................................................ 150 5.2 Action to be taken during decommissioning.......................................................... 150 5.3 Restoring the truck to service after decommissioning...................................... 151 6 Safety tests to be performed at intervals and after unusual incidents...... 152 7 Final de-commissioning, disposal............................................................................... 152 8 Human vibration measurement.................................................................................... 152 G Maintenance and Inspection............................................................................... 153 1 Maintenance Contents EJC B14/B16/B20............................................................. 154 1.1 Owner....................................................................................................................................... 154 1.2 Customer Service............................................................................................................... 158 2 Maintenance Contents EJC B12................................................................................. 164 2.1 Owner....................................................................................................................................... 164 2.2 Customer Service............................................................................................................... 168 9
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