EJC 110/112/212 Operating instructions 51595628 04.20 02.17 en-GB EJC 110 EJC 112 EJC 212 fiUNGHEINRICH
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Foreword
Notes on the operating instructions
The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide sufficient instruction for the safe operation of the industrial truck. The information is provided clearly and concisely. The chapters are arranged by letter and the pages are numbered continuously.
The operator manual details different industrial truck models . When operating and servicing the industrial truck , make sure that the particular section applies to your truck model.
Our trucks are subject to ongoing development. We reserve the right to alter the design, equipment and technical features of the system No guarantee of particular features of the truck should therefore be assumed from the present operating instructions.
Safety notices and text mark-ups
Safety instructions and important explanations are indicated by the following graphics :
A DANGER!
Indicates an extremely hazardous situation Failure to comply with this instruction will result in severe irreparable injury and even death
A WARNING!
Indicates an extremely hazardous situation Failure to comply with this instruction may result in severe irreparable injury and even death.
A CAUTION!
Indicates a hazardous situation. Failure to comply with this instruction may result in slight to medium injury.
NOTICE
Indicates a material hazard Failure to comply with this instruction may result in material damage.
[±I Used before notices and explanations.
• Indicates standard equipment
0 Indicates optional equipment
Cl) (!) I C: Q) 0 N ;g
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Contents A Correct Use and Application................................................................................ 11 1 General.................................................................................................................................... 11 2 Correct application 11 3 Approved application conditions.................................................................................. 12 3.1 Internal Operation Combined with Brief External or Cold Store Operation (•) ....................................................................................................................... 12 3.2 Internal Operation in Cold Stores with Cold Store Equipment (0)............ 12 3.3 Wind loads.............................................................................................................................. 13 4 Proprietor responsibilities................................................................................................ 14 5 Adding attachments and/or optional equipment.................................................. 14 B Truck Description.......................................................................................................... 15 1 Application.............................................................................................................................. 15 1.1 Truck models and rated capacity................................................................................ 15 2 Travel direction definition................................................................................................ 16 3 Assemblies and Functional Description................................................................... 17 3.1 Assembly Overview........................................................................................................... 17 3.2 Functional Description...................................................................................................... 18 4 Technical Specifications................................................................................................... 21 4.1 Performance data 21 4.2 Gradeability............................................................................................................................ 21 4.3 Dimensions............................................................................................................................ 22 4.4 Weights.................................................................................................................................... 24 4.5 Tyre type.................................................................................................................................. 24 4.6 EN norms................................................................................................................................ 25 4.7 Specifications according to RED guideline (Radio Equipment Directive) for radio units................................................................................................... 25 4.8 Conditions of use................................................................................................................ 25 4.9 Electrical Requirements................................................................................................... 26 4.10 Power supply of on-board charger (0).................................................................... 26 4.11 Safety of trucks 26 5 Identification Points and Data Plates........................................................................ 27 5.1 Indication Points ................................................................................................................. 27 5.2 Data plate................................................................................................................................ 28 5.3 Truck capacity plate........................................................................................................... 29 6 Parameters............................................................................................................................. 32 C Transport and Commissioning........................................................................... 37 1 Lifting by crane..................................................................................................................... 37 2 Transport................................................................................................................................. 39 3 Using the Truck for the First Time............................................................................... 41 D Battery - Servicing, Recharging, Replacement.................................... 43 cc 1 (!) 2 I C Safety instructions for handling lead-acid batteries........................................... 43 Battery types......................................................................................................................... 46 (I) 3 0 Exposing the battery.......................................................................................................... 48 N 4 -.i- Charging the battery.......................................................................................................... 49 0 7
4.1 Charging the battery with a stationary charger .................................................... 50 4.2 Charging the battery with the on-board charger .................................................. 51 4.3 Charge Status Indicator 55 5 Battery removal and installation. .................................................................................. 56 5.1 Changing the battery from the top ............................................................................. 57 5.2 Removing the battery from the side 59 E Operation ........................................................................................................................... 61 1 Safety Regulations for the Operation of Forklift Trucks 61 2 Displays and Controls 63 2.1 Battery discharge monitor............................................................................................... 66 2.2 Battery discharge indicator 67 3 Starting up the truck .......................................................................................................... 68 3.1 Checks and Operations to Be Performed Before Starting Daily Work 68 3.2 Preparing the truck for operation 69 3.3 Checks and operations to be carried out when the truck is operational .. 70 3.4 Parking the truck securely .............................................................................................. 71 4 Industrial Truck Operation 72 4.1 Safety regulations for truck operation ....................................................................... 72 4.2 Emergency Disconnect 76 4.3 Automatic braking 78 4.4 Travel ........................................................................................................................................ 79 4.5 Slow travel 81 4.6 Steering 82 4.7 Brakes....................................................................................................................................... 82 4.8 Load handler raise/lower 84 4.9 Lifting, transporting and depositing loads ............................................................... 87 4.10 Stacking and Retrieval 92 4.11 Use as a Lift Work Table 93 5 Troubleshooting ................................................................................................................... 94 5.1 Truck does not start 95 5.2 Load cannot be lifted 96 6 Operating the truck without its own drive system 97 6.1 Release and activate the drive wheel brake 97 7 Load handler emergency lowering 99 7.1 EJC 110 ZT 99 7.2 EJC 110 ZZ / EJC 110 DZ/ EJC 112 / EJC 212 99 8 Optional equipment. ........................................................................................................... 101 8.1 Display unit (2 inch display) 101 8.2 Keyless Access System 107 8.3 General Information about the Use of Keyless Access Systems 108 8.4 Commissioning the Keypad and the Transponder Reader 108 8.5 Using the Display: 111 8.6 Using the Keypad ................................................................................................................ 116 8. 7 Operating the transponder reader 121 8.8 ISM access module (0) 125 F Industrial Truck Maintenance .............................................................................. 127 1 Spare Parts ............................................................................................................................ 2 Operational Safety and Environmental Protection 127 aJ 127 (!) I C 3 Maintenance Safety Regulations ................................................................................ 129 CJ) 0 3.1 Working on the electrical system 130 N -.:i0 8
cc (!) I C (I) 0 N ;g 3.2 Consumables and used parts....................................................................................... 130 3.3 Wheels..................................................................................................................................... 130 3.4 Hydraulic system................................................................................................................. 131 3.5 Lift Chains............................................................................................................................... 132 4 Lubricants and Lubrication Schedule........................................................................ 133 4.1 Handling consumables safely....................................................................................... 133 4.2 Lubrication Schedule......................................................................................................... 135 4.3 Consumables........................................................................................................................ 137 5 Maintenance and repairs................................................................................................. 138 5.1 Preparing the truck for maintenance and repairs................................................ 138 5.2 Front cover disassembly................................................................................................. 139 5.3 Lifting and jacking up the truck safely....................................................................... 140 5.4 Cleaning................................................................................................................................... 141 5.5 Checking the hydraulic oil level.................................................................................... 143 5.6 Check wheel attachment and wear............................................................................ 145 5.7 Checking electrical fuses................................................................................................ 147 5.8 Restoring the truck to service after maintenance and repairs...................... 148 6 Decommissioning the Industrial Truck...................................................................... 149 6.1 Prior to decommissioning................................................................................................ 149 6.2 Action to be taken during decommissioning.......................................................... 149 6.3 Restoring the truck to service after decommissioning...................................... 150 7 Safety tests to be performed at intervals and after unusual incidents...... 150 8 Final de-commissioning, disposal............................................................................... 150 9 Human vibration measurement.................................................................................... 150 G Maintenance and Inspection............................................................................... 151 1 Maintenance Contents EJC 110/112/212................................................................ 152 1.1 Owner....................................................................................................................................... 152 1.2 Customer Service............................................................................................................... 156 9
• Thank you very much for reading the preview of the manual.
• You can download the complete manual from: www.heydownloads.com by clicking the link below
• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL