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Contents A Correct Use and Application................................................................................ 11 1 General.................................................................................................................................... 11 2 Correct application 11 3 Approved application conditions.................................................................................. 12 4 Proprietor responsibilities................................................................................................ 13 5 Adding attachments and/or optional equipment.................................................. 13 B Truck Description.......................................................................................................... 15 1 Application.............................................................................................................................. 15 1.1 Truck models and rated capacity................................................................................ 16 2 Travel direction definition................................................................................................ 17 3 Assemblies and Functional Description................................................................... 18 3.1 Assembly Overview........................................................................................................... 18 3.2 Functional Description...................................................................................................... 20 4 Technical Specifications................................................................................................... 22 4.1 Performance data 22 4.2 Dimensions............................................................................................................................ 23 4.3 Weights.................................................................................................................................... 26 4.4 Tyre type.................................................................................................................................. 26 4.5 EN norms................................................................................................................................ 27 4.6 Specifications according to RED guideline (Radio Equipment Directive) for radio units................................................................................................... 28 4.7 Conditions of use................................................................................................................ 28 4.8 Electrical Requirements................................................................................................... 28 5 Identification points and data plates.......................................................................... 29 5.1 Indication Points ................................................................................................................. 29 5.2 Data plate................................................................................................................................ 30 5.3 Truck capacity plate........................................................................................................... 31 5.4 Wind loads.............................................................................................................................. 32 C Transport and Commissioning........................................................................... 33 1 Lifting by crane..................................................................................................................... 33 2 Transport................................................................................................................................. 35 3 Using the Truck for the First Time............................................................................... 37 D Battery - Servicing, Recharging, Replacement.................................... 39 1 Safety instructions for handling lead-acid batteries........................................... 39 2 Battery types......................................................................................................................... 41 3 Exposing the battery.......................................................................................................... 42 4 Charging the battery.......................................................................................................... 43 4.1 Charging the battery with a stationary charger.................................................... 44 4.2 Charging the battery with an on-board charger (0) .......................................... 45 5 Battery removal and installation................................................................................... 51 cc 5.1 Changing the battery from the top 52 (!) I C E (I) 0 Operation ........................................................................................................................... 55 C'! 1 .... 0 Safety Regulations for the Operation of Forklift Trucks................................... 55 7
2 Displays and Controls....................................................................................................... 57 2.1 Battery discharge monitor............................................................................................... 62 2.2 Battery discharge indicator 63 3 Preparing the Truck for Operation .............................................................................. 64 3.1 Checks and operations to be performed before starting daily operation. 64 3.2 Preparing the truck for operation 65 3.3 Checks and operations to be carried out when the truck is operational .. 66 3.4 Parking the truck securely 67 4 Industrial Truck Operation .............................................................................................. 69 4.1 Safety regulations for truck operation ....................................................................... 69 4.2 Emergency Disconnect 71 4.3 Automatic braking ............................................................................................................... 73 4.4 Travel ........................................................................................................................................ 74 4.5 Slow travel 76 4.6 Steering.................................................................................................................................... 77 4.7 Brakes....................................................................................................................................... 77 4.8 Load handler raise/lower................................................................................................. 79 4.9 Lifting, transporting and depositing loads ............................................................... 82 5 Troubleshooting 86 5.1 Truck does not start ........................................................................................................... 86 5.2 Load cannot be lifted ......................................................................................................... 87 5.3 Ramp Comfort cannot be activated 87 6 Operating the truck without its own drive system................................................ 88 6.1 Release and activate the drive wheel brake 88 7 Load handler emergency lowering 90 8 Optional equipment. ........................................................................................................... 92 8.1 Keypad (CanCode) (0) 92 8.2 Parameters 111 8.3 Setting the truck parameters with CanCode.......................................................... 114 8.4 Setting the Battery Parameters with CanCode 116 8.5 Set ELH 2415 / 2425 I 2435 Battery Charger Characteristics with CanCode ................................................................................................................................. 118 8.6 CanDis display instrument. 120 8.7 ISM access module (0) 121 F Industrial Truck Maintenance.............................................................................. 123 1 Spare Parts 123 2 Operational Safety and Environmental Protection 123 3 Maintenance Safety Regulations ................................................................................ 124 3.1 Working on the electrical system 125 3.2 Consumables and used parts 125 3.3 Wheels ..................................................................................................................................... 125 3.4 Hydraulic system 126 3.5 Lift Chains 127 4 Lubricants and Lubrication Schedule ........................................................................ 128 4.1 Handling consumables safely 128 4.2 Lubrication Schedule 130 4.3 Consumables 131 5 Maintenance and repairs 5.1 Preparing the truck for maintenance and repairs ................................................ 5.2 Lifting and jacking up the truck safely 132 132 aJ (!) 133 I C CJ) 5.3 Cleaning 134 0 C'! ..... 0 8
cc (!) I C (I) 0 C'! T"" 0 5.4 Front panel disassembly and assembly................................................................... 137 5.5 Checking the hydraulic oil level.................................................................................... 138 5.6 Tightening the wheel nuts............................................................................................... 139 5.7 Checking electrical fuses................................................................................................ 140 5.8 Restoring the truck to service after maintenance and repairs...................... 141 6 Decommissioning the industrial truck....................................................................... 142 6.1 Prior to decommissioning................................................................................................ 142 6.2 Action to be taken during decommissioning.......................................................... 142 6.3 Restoring the truck to service after decommissioning...................................... 143 7 Safety tests to be performed at intervals and after unusual incidents...... 143 8 Final de-commissioning, disposal............................................................................... 144 9 Human vibration measurement.................................................................................... 144 G Maintenance, Inspection and Changing of Maintenance Parts Requiring Replacement............................................................................ 145 1 Maintenance Contents EJC 112RK........................................................................... 146 1.1 Owner....................................................................................................................................... 146 1.2 Customer Service............................................................................................................... 150 9
• Thank you very much for reading the preview of the manual.
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