G EJC 110/112/212 Operating instructions 51222920 07.16 06.12 EJC 110 EJC 112 EJC 212 fiUNGHEINRICH Machines. Ideas. Solutions.
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t o o Contents A Correct Use and Application .... .... .... .... .... ... .... .... ..... .... ... .... .... 11 1 General.................................................................................................... 11 2 Correct application................................................................................... 11 3 Approved application conditions.............................................................. 12 3.1 Internal Operation Combined with Brief External or Cold Store Operation ( ) ........................................................................................................... 13 3.2 Internal Operation in Cold Stores with Cold Store Equipment ( ) .......... 13 4 Proprietor responsibilities........................................................................ 14 5 Adding attachments and/or optional equipment...................................... 14 B Truck Description 15 1 Application 15 1.1 Truck models and rated capacity............................................................. 15 2 Travel direction definition......................................................................... 16 3 Assemblies and Functional Description................................................... 17 3.1 Assembly Overview................................................................................. 17 3.2 Functional Description 19 4 Technical Specifications.......................................................................... 22 4.1 Performance data ........ .............. ............... .............. ............... ............... ... 22 4.2 Dimensions.............................................................................................. 23 4.3 Weights.................................................................................................... 25 4.4 Tyre type.................................................................................................. 25 4.5 EN norms................................................................................................. 26 4.6 Conditions of use..................................................................................... 26 4.7 Electrical Requirements........................................................................... 26 5 Identification Points and Data Plates....................................................... 27 5.1 Indication Points...................................................................................... 27 5.2 Data plate 28 5.3 Truck capacity plate................................................................................. 29 5.4 Wind loads............................................................................................... 32 C Transport and Commissioning .... .... ... .... .... .... .... .... ..... .... ... .... . 33 1 Lifting by crane........................................................................................ 33 2 Transport 35 3 Using the Truck for the First Time 37 D Battery - Servicing, Recharging, Replacement....................... 39 1 Safety Regulations Governing the Handling of Lead-Acid Batteries 39 2 Battery types............................................................................................ 41 3 Exposing the battery................................................................................ 43 4 Charging the battery................................................................................ 44 4.1 Charging the battery with a stationary charger........................................ 45 4.2 Charging the battery with an on-board charger ( ) ... 46 5 Battery removal and installation.............................................................. 54 z 5.1 UJ Changing the battery from the top........................................................... 55 tO 5.2 .... Removing the battery from the side......................................................... 57 r....: 0 7
o o o E Operation 59 1 Safety Regulations for the Operation of Forklift Trucks 59 2 Displays and Controls ............................................................................. . 61 2.1 Battery discharge monitor ....................................................................... . 64 2.2 Battery discharge indicator 65 3 Starting up the truck ............................................................................... . 66 3.1 Checks and Operations to Be Performed Before Starting Daily Work 66 3.2 Preparing the truck for operation 67 3.3 Checks and operations to be carried out when the truck is operational .. 68 3.4 Parking the truck securely 69 4 Industrial Truck Operation 70 4.1 Safety regulations for truck operation 70 4.2 Emergency Disconnect. 72 4.3 Automatic braking ................................................................................... . 74 4.4 Travel 75 4.5 Slow travel 77 4.6 Steering .................................................................................................. . 78 4.7 Brakes 78 4.8 Load handler raise/lower 80 4.9 Lifting, transporting and depositing loads 83 4.10 Use as a Lift Work Table 87 5 Troubleshooting ...................................................................................... . 89 5.1 Truck does not start 90 5.2 Load cannot be lifted 91 6 Operating the truck without its own drive system .................................. .. 92 6.1 Release and activate the drive wheel brake 92 7 Load handler emergency lowering 94 7.1 EJC 110 ZT ............................................................................................ . 94 7.2 EJC 110 ZZ / EJC 110 DZ / EJC 112 / EJC 212 95 8 Optional equipment ................................................................................ . 96 8.1 CanCode Keypad ( ) 96 8.2 Parameters 115 8.3 Setting the Battery Parameters with CanCode ....................................... . 121 8.4 Set ELH 2415 / 2425 / 2435 Battery Charger Characteristics with CanCode 123 8.5 Can Dis Display Instrument ( ) 125 8.6 Display unit (2 inch display) 127 8.7 Keyless Access System ........................................................................ .. 132 8.8 General Information about the Use of Keyless Access Systems 133 8.9 Commissioning the Keypad and the Transponder Reader 133 8.10 Using the Display: ................................................................................... . 136 8.11 Using the Keypad 141 8.12 Operating the transponder reader 146 8.13 ISM access module ( ) .......................................................................... . 150 F Industrial Truck Maintenance 151 1 Operational Safety and Environmental Protection 151 2 Maintenance Safety Regulations ............................................................ . 152 2.1 2.2 Working on the electrical system Consumables and used parts 153 153 z w 2.3 Wheels .................................................................................................... . 153 <O ..... r-..: 0 8
z UJ tO .... 0 2.4 Hydraulic system 154 2.5 Lift Chains................................................................................................ 155 3 Lubricants and Lubrication Schedule ...................................................... 156 3.1 Handling consumables safely.................................................................. 156 3.2 Lubrication Schedule............................................................................... 158 3.3 Consumables........................................................................................... 160 4 Maintenance and repairs......................................................................... 161 4.1 Preparing the truck for maintenance and repairs.................................... 161 4.2 Front cover disassembly.......................................................................... 162 4.3 Lifting and jacking up the truck safely...................................................... 163 4.4 Cleaning.................................................................................................. 164 4.5 Checking the hydraulic oil level .......... ...... .. .................. .............. ............. 167 4.6 Check wheel attachment and wear......................................................... 169 4.7 Checking electrical fuses......................................................................... 171 4.8 Restoring the truck to service after maintenance and repairs ................. 172 5 Decommissioning the Industrial Truck..................................................... 173 5.1 Prior to decommissioning ............. .. ............... ............. ...... .. ............ .. ....... 173 5.2 Action to be taken during decommissioning 173 5.3 Restoring the truck to service after decommissioning............................. 174 6 Safety tests to be performed at intervals and after unusual incidents..... 175 7 Final de-commissioning, disposal............................................................ 175 8 Human vibration measurement ...................... ... ............. ........... .. ............ 175 G Maintenance and Inspection 177 1 Maintenance checklist 178 1.1 Owner...................................................................................................... 178 1.2 Customer Service 179 9
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