Operating Instructions
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410 EFX 413
EFX
52027289 EFX 410/413 G 10.0403.10
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Declaration of Conformity
Jungheinrich AG, Am Stadtrand 35, D-22047 Hamburg Manufacturer or authorized representative in the Community
Type OptionSerial No.Year of Construction
EFX 410
EFX 413
Additional information
Authorised signatory
Date
G EU Declaration of Conformity
1
Foreword
The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide sufficient instruction for the safe operation of the industrial truck. The information is provided clearly and concisely. The chapters are arranged by letter. Each chapter starts with page 1. The page identification consists of a chapter letter and a page number.
For example: Page B 2 is the second page in chapter B.
The operating instructions detail different truck models. When operating and servicing the truck, make sure that the instructions apply to your truck model.
Safety instructions and important explanations are indicated by the following graphics:
F Used before safety instructions which must be observed to avoid danger to personnel.
M
Used before notices which must be observed to avoid material damage.
Z Used before notices and explanations.
t Used to indicate standard equipment.
o Used to indicate optional equipment.
Our trucks are subject to ongoing development. Jungheinrich reserves the right to alter the design, equipment and technical features of the truck. No guarantee of particular features of the truck should therefore be inferred from the present operating instructions.
Copyright
Copyright of these operating instructions remains with JUNGHEINRICH AG.
Jungheinrich Aktiengesellschaft
Am Stadtrand 35
22047 Hamburg - GERMANY
Telephone: +49 (0) 40/6948-0
www.jungheinrich.com
I 1
ACorrect Use and Application 1General ...............................................................................................A 1 2Correct application ..............................................................................A 1 3Approved application conditions .........................................................A 1 4Proprietor responsibilities ....................................................................A 2 5Adding attachments and/or accessories .............................................A 2 BTruck Description 1Application .............. ...........B 1 1.1Travel direction definition ....................................................................B 2 2Assemblies and Functional Description ..............................................B 2 2.1Truck functional description ..................B 4 3Standard version specifications .............. ...........B 7 3.1 Performance data ............ .........B 7 3.2 Dimensions (as per data plate) ..........................................................B 9 3.3Mast version ......... .........B 12 3.4Engine data .............. .........B 13 3.5 Weights ...............................................................................................B 13 3.6Wheels, chassis ....... .........B 16 3.7EN norms ............................................................................................B 17 3.8Conditions of use .......... .........B 19 3.9 Electrical requirements .... .........B 19 4Identification points and data plates ....................................................B 20 4.1Truck data plate ....... .........B 22 4.2Truck capacity plate ........ .........B 23 4.3Attachment capacity plate (o) ................ ...........B 24 5Stability .......... .........B 24 CTransport and Commissioning 1Transport ................ ...........C 1 2Lifting by Crane ............... .........C 2 2.1 Loading by crane with mast assembled ......... .........C 2 2.2 Crane points ........... ...........C 3 2.3Lifting the battery by crane .. ..................C 4 3Securing the Truck during Transport ......... .........C 5 3.1Transport lock for the basic truck with and without the mast assembled ...........................................................................................C 6 3.2Mast transport retainer ........................................................................C 8
Table of contents
I 2 4Using the Truck for the First Time .......................................................C 10 4.1 Moving the truck without a battery ......................................................C 10 4.2 Installing and removing the mast ........................................................C 10 5Starting the Truck ................................................................................C 11 DBattery - Servicing, Recharging, Replacement 1Safety Regulations Governing the Handling of Lead-Acid Batteries ........ .........D 1 2Battery types ................. .........D 2 2.1Battery compartment dimensions ......... ..................D 3 2.2Exposing the battery .......... .........D 4 3Charging the Battery ............ .......D 6 4Battery Removal and Installation ............ ...........D 10 Condition and Acid Level ....... ..................D 14 6Battery Discharge Indicator .. .......D 14 EOperation 1Safety Regulations for the Operation of Forklift Trucks ......................E 1 2Controls and Displays .......... .......E 3 2.1 Controls and displays on the control panel ............. ...........E 3 2.2Foot controls ................. .........E 6 2.3Display unit controls and displays .............. .........E 8 2.4Lower range symbols and buttons ............ .........E 10 2.5Truck operational status symbols ................ .........E 14 3Starting up the Truck .......... .........E 15 3.1Truck entry and exit ......... .........E 16 3.2 Setting up the operator position .............. ...........E 16 .........E 16 3.4 Seat belt (t) ................. .........E 18 3.5 Control panel adjustment ..... .......E 20 3.6 Preparing the truck for operation .......... ..................E 20 3.7Preparing the truck for operation with an additional access code (o) .............. .........E 21 3.8ISM Access Module (o) .............. .........E 22 3.9 Checks and operations to be carried out when the truck is operational .......................................................................................E 22 3.10Main Lift referencing ............................................................................E 24 3.11Setting the time ...................................................................................E 26 4Industrial Truck Operation ...................................................................E 27 4.1 Safety regulations for truck operation .................................................E 27 4.2Emergency Disconnect, Travel, Steering, Braking ..............................E 30 ersing - Swivelling outside and inside narrow aisles ............ .........E 40 4.4Stockpicking and stacking .. .........E 46
I 3 4.5Lifting, transporting and depositing loads ............................................E 49 4.6Rack Height Select (o) .......................................................................E 54 4.7Laser beam rack shelf display (o) ......................................................E 58 4.8Parking the truck securely ...................................................................E 59 5Troubleshooting ..................................................................................E 60 5.1Emergency stop device ........ .......E 62 5.2 Load handler emergency lowering ......................................................E 62 5.3Travel cutout override (o) ...................................................................E 64 5.4Lift cutout override (o) ........................................................................E 65 5.5Lower cutout override (o) ...................................................................E 66 5.6 Aisle end safety device (o) ................ .......E 67 5.7Wire guidance emergency mode (I144) ..............................................E 68 5.8 Recovering the truck from a narrow aisle /Moving the truck without a battery ....... .........E 69 6Optional equipment .............. .......E 77 6.1 Rear view mirror (o) .............. ...........E 77 6.2Fire extinguisher (o) .............. ...........E 78 6.3Using a work platform (o) ................ .........E 79 FIndustrial Truck Maintenance 1Operational Safety and Environmental Protection .... .........F 1 2Maintenance safety regulations .............. ...........F 1 3Servicing and Inspection .... .........F 7 4EFX 410/413 maintenance checklist: ................. .......F 8 4.1 Lubrication Schedule .......... .........F 11 5Lubricants and Lubrication Schedule .......... .........F 12 5.1 Handling consumables safely ...........F 12 5.2Consumables ........... .........F 15 6Maintenance and Repairs ......... .........F 16 6.1 Preparing the truck for maintenance and repairs ...... .........F 16 6.2Maintaining the lift chains .......... .........F 17 6.3Lubricating the lift chains, cleaning and greasing the contact surfaces in the mast sections ..................F 18 6.4Lift chain inspection ......... .........F 20 6.5Hydraulic hose lines ............................................................................F 21 6.6Drive panel disassembly / assembly ....... ...........F 22 6.7Checking the hydraulic oil level ...........................................................F 23 6.8Checking the brake fluid level ............ .......F 26 6.9Seat belt maintenance ....... .........F 28 6.10 Electric fuses ............... .........F 29 6.11 Recommissioning ............... .........F 30
I 4 7Decommissioning the industrial truck ..................................................F 32 7.1Prior to decommissioning ....................................................................F 33 7.2 During decommissioning .....................................................................F 33 7.3Returning the truck to operation after decommissioning .....................F 34 8Safety tests to be performed at intervals and after unusual incidents ................. ...........F 35 9Final de-commissioning, disposal ........... ...........F 35 10Human vibration measurement ...........F 35
ACorrect Use and Application
1General
The industrial truck described in the present operating instructions is designed for lifting, lowering and transporting load units.
It must be used, operated and serviced in accordance with the present instructions. Any other type of use is beyond the scope of application and can result in damage to personnel, the industrial truck or property.
2Correct application
Z
The maximum load and load distance are indicated on the load chart and must not be exceeded.
The load must rest on the load handler or be lifted by an attachment approved by the manufacturer.
The load must rest on the back of the fork carriage and centrally between the forks. and picking loads.
the narrow aisle as low as possible, allowing for ground clearance.
l load units.
3Approved application conditions
F Do not exceed the permissible surface and spot load limits on the travel routes. At blind spots get a second person to assist. Z
The industrial truck must not be used in fire or explosion endangered areas, or areas threatened by corrosion or excessive dust. Furthermore, the truck must not be operated in the vicinity of unprotected active components of electrical systems. and commercial environments. range +5°C to +40°C.
surfaces in accordance with DIN15185 part 1.
een the truck and rack to EN 1726-2 item 7.3.2.
e between rail guided truck and rack. between wire guided truck and rack.
Z Special equipment and authorisation are required if the truck is to be constantly used in extreme conditions or areas at risk from explosion.
A 1
4Proprietor responsibilities
For the purposes of the present operating any natural or legal person who either uses the industrial truck himself, or on whose behalf it is used. In special cases (e.g. leasing or renting) the proprietor is considered the person who, in accordance with existing contractual agreements between theowner and user of the industrial truck, is charged with operational duties. The proprietor must ensure that the industrial truck is used only for the purpose it is intended for and that danger to life and limb of the user and third parties are excluded. Furthermore, accident prevention regulations, safety regulations and operating, servicing and repair guidelines must be followed. The proprietor must ensure that all users have read and understood these operating instructions.
ZFailure to comply with the operating instructions shall invalidate the warranty. Thesame applies if improper work is carried out on the truck by the customer or third parties without the permission of the manufacturer.
5Adding attachments and/or accessories
The mounting or installation of additional equipment which affects or enhances theperformance of the forklift truck requires the written permission of themanufacturer. Local authority approval may also need to be obtained. Approval of the local authorities however does not cons approval.
A 2
BTruck Description
1Application
The EKX 410/413 is an electric three-way stockpicker. It is designed to be used on level surfaces in accordance with DIN 15185 to transport goods. Open bottom pallets or pallets with diagonal boards can be lifted outside the range of the load wheels. Loads can be stacked, unstacked and transported over long distances.
If the EFX 410/413 is used for assembly work with an appropriate working platform, the working platform must be supplied or approved by the manufacturer.
The racks must be set up for the EKX / EKS. The safety distances stipulated by Jungheinrich (e.g. EN 1726-2 item 7.3.2) must be observed.
mum safety distance of 100 mm must be maintained between the rack and the truck.
e between the rack and the truck must be no less than 125 mm. The safety distance may however be increased if special attachments are fitted.
ZThe ground must comply with DIN 15185 Part 1.
Guide rails must be provided in the narrow aisles for the rail guidance system. Vulkollan guide wheels attached to the truck chassis guide the truck between the guide rails.
A guide wire must be routed in the ground for the wire guidance system. The signals from the wire are received by sensors on the chassis and processed by the on-board computer.
The capacity is shown on the data plate.
B 1
TypeCapacityLoad centre of gravity EFX 4101,000 kg600 mm EFX 4131,250 kg600 mm
1.1Travel direction definition
The following determinations have been made for travel direction specification:
B 2
2Assemblies and Functional Description Left Right Drive direction Load direction ïî ïí ïì ïë ï è ç í î ì ë ê é ïê ïè ïé ïç ïð ïï
B 3
1 t Mast 2 t Overhead guard 3 t Control panel 4 t Operator position 5 t Deadman button 6 t Brake pedal 7 t Accelerator pedal 8 t Fork 9 o Front sensor for wire guidance system (not shown) 10 t Load wheel 11 o Rail guidance wheels behind the load wheel 12 t Side panel 13 t Chassis 14 o Rail guidance wheels on the drive compartment 15 o Rear sensor for wire guidance system 16 t Drive wheel 17 t Battery cover 18 t Driver's seat 19 o Strobe t = Standard equipment o = Optional equipment
Item Description
2.1Truck functional description
Safety mechanisms:
ensures safe handling of the truck. iver from falling objects.
disconnects all truck movement in hazardous situations.
be activated when the foot switch is pressed.
activated when the foot switch is not pressed.
Deadman button
oot compartment must be depressed to enable the driver to operate the truck. Lifting and travel are inhibited if the driver takes his foot off the foot switch. Steering and braking remain enabled. When the deadman button is released and the truck comes to a halt the parking brake applies (prevents the truck from rolling away).
Emergency Stop safety feature
uck automatically brakes to a halt. Control indicators on te the emergency stop. Every time the truck is switched on, the system performs a self test which only releases the parking brake (emergency stop) if the functional test is positive.
B 4
• Thank you very much for reading the preview of the manual.
• You can download the complete manual from: www.heydownloads.com by clicking the link below
• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
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