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Foreword
Notes on the operating instructions
The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide sufficient instruction for the safe operation of the industrial truck. The information is provided clearly and concisely. The chapters are arranged by letter and the pages are numbered continuously.
The operator manual details different industrial truck models . When operating and servicing the industrial truck , make sure that the particular section applies to your truck model.
Our trucks are subject to ongoing development. We reserve the right to alter the design, equipment and technical features of the system No guarantee of particular features of the truck should therefore be assumed from the present operating instructions.
Safety notices and text mark-ups
Safety instructions and important explanations are indicated by the following graphics :
A DANGER!
Indicates an extremely hazardous situation Failure to comply with this instruction will result in severe irreparable injury and even death
A WARNING!
Indicates an extremely hazardous situation Failure to comply with this instruction may result in severe irreparable injury and even death.
A CAUTION!
Indicates a hazardous situation. Failure to comply with this instruction may result in slight to medium injury.
NOTICE
Indicates a material hazard Failure to comply with this instruction may result in material damage.
[±I Used before notices and explanations.
• Indicates standard equipment
0 Indicates optional equipment
Cl) (!) I C: Q) 0 N C'i 0
5
Contents A Correct Use and Application................................................................................ 11 1 General.................................................................................................................................... 11 2 Correct application 11 3 Approved application conditions.................................................................................. 12 3.1 Internal Operation Combined with Brief External or Cold Store Operation (•) ....................................................................................................................... 12 3.2 Internal Operation in Cold Stores with Cold Store Equipment (0) 13 4 Proprietor responsibilities................................................................................................ 14 5 Adding attachments and/or optional equipment.................................................. 14 B Truck Description.......................................................................................................... 15 1 Application.............................................................................................................................. 15 1.1 Truck models and rated capacity................................................................................ 15 2 Travel direction definition................................................................................................ 16 3 Assemblies and Functional Description................................................................... 17 3.1 Assembly Overview........................................................................................................... 17 3.2 Functional Description...................................................................................................... 22 4 Technical Specifications................................................................................................... 25 4.1 Performance data .............................................................................................................. 25 4.2 Dimensions............................................................................................................................ 28 4.3 Weights.................................................................................................................................... 32 4.4 Tyre type.................................................................................................................................. 32 4.5 EN norms................................................................................................................................ 33 4.6 Specifications according to RED guideline (Radio Equipment Directive) for radio units................................................................................................... 34 4.7 Electrical Requirements................................................................................................... 35 4.8 Power supply of on-board charger (0).................................................................... 36 5 Identification Points and Data Plates........................................................................ 37 5.1 Indication Points ................................................................................................................. 37 5.2 Data plate................................................................................................................................ 39 5.3 Truck capacity plate........................................................................................................... 40 5.4 Wind loads.............................................................................................................................. 40 C Transport and Commissioning........................................................................... 41 1 Lifting by crane..................................................................................................................... 41 2 Transport................................................................................................................................. 43 3 Using the Truck for the First Time............................................................................... 45 D Battery - Servicing, Recharging, Replacement.................................... 47 1 Notes concerning battery types................................................................................... 4 7 2 General safety regulations for batteries................................................................... 48 3 Charge Status Indicator................................................................................................... 48 4 Lead-acid batteries............................................................................................................. 49 cc 4.1 (!) 4.2 I C Safety instructions for handling lead-acid batteries........................................... 49 Battery types......................................................................................................................... 51 (I) 4.3 0 Exposing the battery.......................................................................................................... 52 N 4.4 C'l.i Battery removal and installation................................................................................... 53 0 7
4.5 Charging the battery .......................................................................................................... 57 5 Lithium-Ion Batteries ......................................................................................................... 60 5.1 Notes on lithium-ion batteries 60 5.2 Safety regulations for handling lithium-ion batteries ......................................... . 61 5.3 Lithium-ion battery data plate........................................................................................ 66 5.4 Usage and ambient conditions 68 5.5 Technical Data ...................................................................................................................... 69 5.6 Battery charge status 70 5. 7 Battery types ......................................................................................................................... 71 5.8 Battery removal and installation................................................................................... 72 5.9 Exposing the battery 73 5.10 Charging the battery .......................................................................................................... 74 E Operation 79 1 Safety Regulations for the Operation of Forklift Trucks 79 2 Displays and Controls ....................................................................................................... 81 2.1 Charge Status Indicator and Key Switch ................................................................. 87 2.2 Battery discharge monitor 88 3 Preparing the Truck for Operation 89 3.1 Checks and Operations to Be Performed Before Starting Daily Work 89 3.2 Preparing the truck for operation 90 3.3 Checks and operations to be carried out when the truck is operational.. 91 3.4 Parking the truck securely 92 4 Industrial Truck Operation 94 4.1 Safety regulations for truck operation ....................................................................... 94 4.2 How to act in hazardous situations 97 4.3 Emergency Disconnect 98 4.4 Brakes 100 4.5 Travel 102 4.6 Operator platform ................................................................................................................ 105 4.7 Steering 107 4.8 Second rack level order picking (0) 108 4.9 Load handler raise/lower ................................................................................................. 109 4.1 0 Lifting, transporting and depositing loads ............................................................... 115 4.11 Use as a Lift Work Table 120 5 Troubleshooting ................................................................................................................... 121 5.1 Truck in General 122 5.2 Battery ...................................................................................................................................... 125 6 Operating the truck without its own drive system. .............................................. . 126 7 Optional equipment. 128 7 .1 Display unit (2 inch display) ........................................................................................... 128 7 .2 Keyless Access System ................................................................................................... 136 7.3 General Information about the Use of Keyless Access Systems 137 7.4 Commissioning the Keypad and the Transponder Reader ........................... . 137 7.5 Using the Display: ............................................................................................................. 140 7.6 Using the Keypad 145 7. 7 Operating the transponder reader .............................................................................. 150 7.8 ISM access module (0) 155 7.9 Travelling in pedestrian touch mode (0) 7.10 easyPILOT 156 159 aJ (!) I 7.11 Floor Spot ............................................................................................................................... 196 C CJ) 0 N c--i 0 8
cc (!) I C (I) 0 N C'l.i 0 F Industrial Truck Maintenance.............................................................................. 199 1 Spare Parts............................................................................................................................ 199 2 Operational Safety and Environmental Protection 199 3 Maintenance Safety Regulations................................................................................ 201 3.1 Working on the electrical system ................................................................................ 202 3.2 Consumables and used parts....................................................................................... 202 3.3 Wheels..................................................................................................................................... 202 3.4 Hydraulic system................................................................................................................. 203 4 Lubricants and Lubrication Schedule........................................................................ 204 4.1 Handling consumables safely....................................................................................... 204 4.2 Lubrication Schedule......................................................................................................... 206 4.3 Consumables........................................................................................................................ 207 5 Maintenance and repairs................................................................................................. 208 5.1 Preparing the truck for maintenance and repairs................................................ 208 5.2 Lifting and jacking up the truck safely....................................................................... 208 5.3 Front panel disassembly and assembly................................................................... 209 5.4 Cleaning................................................................................................................................... 210 5.5 Checking the hydraulic oil level.................................................................................... 213 5.6 Replacing the drive wheel............................................................................................... 215 5.7 Check wheel attachment and wear............................................................................ 215 5.8 Checking electrical fuses................................................................................................ 217 5.9 Restoring the truck to service after maintenance and repairs...................... 218 6 Decommissioning the Industrial Truck...................................................................... 219 6.1 Prior to decommissioning................................................................................................ 219 6.2 Action to be taken during decommissioning.......................................................... 220 6.3 Restoring the truck to service after decommissioning...................................... 220 7 Safety tests to be performed at intervals and after unusual incidents...... 221 8 Final de-commissioning, disposal............................................................................... 221 9 Human vibration measurement.................................................................................... 221 G Maintenance, Inspection and Changing of Maintenance Parts Requiring Replacement............................................................................ 223 1 Maintenance Contents ECE 310................................................................................. 224 1.1 Owner....................................................................................................................................... 224 1.2 Customer Service............................................................................................................... 228 2 Maintenance Contents ECE 320................................................................................. 236 2.1 Owner....................................................................................................................................... 236 2.2 Customer Service............................................................................................................... 240 9
• Thank you very much for reading the preview of the manual.
• You can download the complete manual from: www.heydownloads.com by clicking the link below
• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
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