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Page Section 1 -INTRODUCTION •.•..••••••...•....•..•.•.......••... 1-1 Section 2- SAFETY PRECAUTIONS ........ , .................... 2-1 GENERAL ...........................•..................... 2-1 OPERATOR'S INFORMATION ••.•.•..•...................... 2-2 OPERATOR'S QUALIFICATION .............................. 2-2 CRANE STABILITY/STRUCTURAL STRENGTH ................ 2-4 Load Charts . . . • . . . . . . . . • . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6 Work Site ........................................•.... 2-6 Lifting Operations . . . . . . . . . . . . . . . . . . . . . . 2-7 Counterweight . . . . . . . . . . . . . . . . . . • 2-9 Multiple Crane Lifts ......•.......•...................... 2-8 TWQ-BLOCKING ......................................... 2-10 LOAD MOMENT INDICATING SYSTEMS ..................... 2-11 ELECTRICUTION HAZARD ................................ 2-12 Set-Up and Operation ................................. 2-13 Electrocution Hazard Devices .......................... 2-14 Electrical Contact ..................................... 2-16 Special Operating Conditions and Equipment ............. 2-16 CRUSHING HAZARDS ..................................... 2-17 PERSONNEL HANDLING .................................. 2-17 MAINTENANCE ........................................... 2-19 Service and Repairs ................................... 2-19 Lubrication ........................................... 2-20 Tires ................................................ 2-21 Wire Rope ........................................... 2-21 BATTERIES .............................................. 2-23 ENGINE .........................................•........ 2-24 WORK PRACTICES ....................................... 2-24 Crane Access ...............•........................ 2-24 Job Preparation ...................................... 2-25 Working ...........•................................. 2-25 Lifting ............................................... 2-27 Hand Signals ......................................... 2-28 TRAVELING .............................................. 2-29 SHUT-DOWN ............................................ 2--30 BOOM EXTENSION/JIB .................................... 2-31 COLD WEATHER OPERATION ............................. 2-33 Section 3 - CAB CONTROLS AND INDICATORS .................. 3-1 ENGINE CONTROLS AND INDICATORS ........•.•........... 3-1 Hand Throttle lock Control .............................. 3-1 Engine Oil Pressure Gauge ............................. 3-1 Fuel Gauge . . . . . . . . . . . . . . . . . . . . . . 3--1 Voltmeter ............................................. 3-9 viii
TABLE OF CONTENTS
NOTICE TO OWNER/USER
Should this crane become involved in an accident, please contact your local Grove distributor immediately and relate details of the incident so he can notify Grove Worldwide. If the distributor is unknown and/or cannot be reached, please contact:
Grove Worldwide Product Support
1 086 Wayne Avenue
Chambersburg, Pennsylvania, 17201
Ph. (717) 263-5100
Fax(717)267-0404
V
FOREWORD
This handbook has been compiled to assist you in properly operating and maintaining your Grove Crane.
Before placing the crane in service, take time to thoroughly familiarize yourself with the contents of this manual. After all sections have been read and understood, retain the manual for future reference in a readily accessible location.
The Grove Crane has been designed for maximum performance with minimum maintenance. With proper care, years of trouble-free service can be expected.
Constant improvement and engineering progress makes it necessary that we reserve the right to make specification a.nd equipment changes without notice.
Engine operating procedures and routine maintenance procedures are supplied in a separate manual with each crane, and should be referred to for detailed information.
Information in this manual does not replace federal, state, or iocal regulations, safety codes, or insurance requirements.
vl
TABLE OF CONTENTS (continued}
Page Ignition Switch ...•.............•....................... 3-9 Tachometer . . . . . . . . . . . . . . . . . . 3-9 Engine Temperature Gauge ............................. 3-9 Engine Distress Indicator . .. . . . . .. . . 3-9 Foot Throttle Pedal ..................................... 3-9 CRANE CONTROLS AND INDICATORS ..................... 3-10 Swing and Telescope or Auxiliary Hoist Control Lever (Dual Axis Controller} ............................. 3-10 Telescope or Auxiliary Hoist Control Lever (Single Axis Controller) ........................... 3-10 Swing Control Lever (Single Axis Controller) .............. 3-10 Swing Horn Button .................................... 3-10 Boom Lift and Main Hoist Control Lever (Dual Axis Controller) ............................. 3-11 Boom Lift Control Lever (Single Axis Controller) . . . . . . 3-11 Main Hoist Control Lever (Single Axis Controller) .......... 3--11 Telescope Control Pedal .............................. 3-11 Main Hoist Speed Selector Switch .. .. . . . 3-11 Auxiliary Hoist Speed Selector Switch . . . 3-11 Main Hoist Hi Speed Indicator Light ..................... 3--11 Auxiliary Hoist Hi Speed Indicator Light .................. 3-12 Hoist Boost Control Switch ............................. 3--12 Hoist Boost Indicator Light ............................ 3-12 Hoist Rotation Indicators ............................... 3-12 Third Wrap Indicator Light ....................... ., ..... 3-12 Crane Function Power Switch .......................... 3-12 Outrigger Selector Panel .................•....•........ 3-13 Outrigger Extension/Retraction Switch ................... 3-13 Center Front Stabilizer Control Switch ................... 3-13 Front Stabilizer Overloaded Indicator .................... 3-13 Bubble Level Indicator ................................. 3-13 Swing Brake Control Switch .......•.................... 3-14 Swing Brake Pedal .................................... 3-14 Swing Brake On Indicator .............................. 3-14 Swing Lock Control (Pin Type) .......................... 3-14 Swing Lock Control (Positive Lock Type) ................. 3-14 ACCESSORY CONTROLS AND INDICATORS ................ 3-15 Panel Light Control .................................... 3--15 Work Light Switch ..................................•.. 3-15 Boom Flood Lights Switch .............................. 3-15 Armrest Adjustment Lever ............................•. 3-15 Cab Circulating Fan (Optional) .......................... 3-15 Cab Dome Light ...................................... 3-15 ix
TABLE OF CONTENTS (confinuedJ
Page Fire Extinguisher ...................................... 3-15 Windshield Wiper Switch ............................... 3-15 Heater Control Swltch (Diesel Heater) ................... ~-16 Heat Control (Diesel Heater) ........................... 3-16 Heater Control Switch (Propane Heater) ................. 3-16 Heat Control (Propane Heater) ......................... 3-16 Section 4-0PERATING PROCEDURES H ,.., 4-1 PRE-STARTING CHECKS , ................................. 4-1 Fuel Supply .... , ...................................... 4-1 Engine Oil ............................................ 4--1 Engine Coolant ........................................ 4-1 Batteries . . . . . . . . . . . . . . . . . 4-1 Daily lubrication ....................................... 4-1 Hydraulic Reservoir a.nd Filter ........................... 4-1 Wire Rope ............................................ 4--2 Hook Block . . . . . . . . . . . . . . . . . . 4-2 Swingaway Extension .......... , ....................... 4-2 Air Cleaner . . . . . . . . . . . . . . . 4-2 ENGINE OPERATION ...................................... 4-3 Starting Procedure ........ , , , ........................... 4-3 Cold Weather Starting ,. ... , ........................ 4-4 Idling the Engine , ............................. 4-4 Racing the Engine ............. , , .............. 4--5 Shutdown Procedure . . . . . ............................ 4-5 Control Lever Operation ................................ 4--5 Preload Check .................................... , 4--5 USING YOUR LOAD CHART ................................ 4-6 CRANE FUNCTIONS ......................................... 4--8 Setting the Outriggers , ................................. 4-8 Stowing the Outriggers ................................ 4 .. 10 Setting the Center Front Stabilizer ....................... 4--11 Stowing the Center Front Stabilizer ...................... 4- ..11 Swinging the Boom ................................... 4---12 Elevating and Lowering the Boom ....................... 4--·13 Elevating the Boom ............................... 4-13 Lowering the Boom ............................... 4-13 Emergency Boom Operating Procedures ................. 4--14 Telescoping the Boom ................... ., . ., ......... 4-15 Extending the Boom .................................... 4--15 Retracting tile Boom ................... , .............. 4--15 X
Page Lowering and Raising the Cable ........................ 4-16 Lowering the Cable .................•........•.... 4-16 Raising the Cable ................................ 4-16 Stowing and Parking .................................. 4-16 Recommended Crane Shutdown Procedures ............. 4-17 OPTIONAL EQUIPMENT OPERATION ....•.................. 4-18 Diesel Fuel Heater .................................... 4-18 · Starting ......................................... 4-18 Operating •...................................... 4-18 Stopping . . . . . . . . . . . . . . . . . . 4-18 Cold Weather Fuel Requirements .....•............ 4-18 Propane Heater ......................•............... 4-19 Starting .....................•................... 4-19 Operating ....................................... 4-19 Stopping .•...................................... 4-19 Section 5-0PERATIONAL AIDS ................................. 5-1 GENERAL ................................................. 5-1 LOAD MOMENT INDICATING SYSTEM ....................... 5-1 ANTITWO-BLOCK SYSTEM ................................. 5-1 CONTROL LEVER LOCKOUT SYSTEM ..............•........ 5-2 Section 6- LUBRICATION .................................... , 6-1 GENERAL ......................................•.......... 6-1 LUBRICATION POINTS ..................................... 6-1 WIRE ROPE LUBRICATION ................................ 6-14 Section 7 -SET UP AND INSTALLATION PROCEDURES •.•.••••... 7-1 GENERAL ................................................. 7-1 INSTALLING CABLE ON THE HOIST ......................... 7-1 CABLE REEVING ........................•................. 7-2 ERECTING AND STOWING THE SWlNGAWAY BOOM EXTENSION ..............•..•............. 7-2 Erecting .............................................. 7-2 Stowing .............................................. 7-5 Setting the Offset ..................................... 7-12 Setting the Telescoping Extension Length ....•........... 7-15 Extending ....................................... 7-15 Retracting .............•......................... 7-16 REMOVABLE COUNTERWEIGHT .......................•... 7-17 Mounting the Counterweight ............................ 7-17 Stowing the Counterweight ............................. 7-20 xi
TABLE OF CONTENTS (continued}
I.JST OF FIGURES
Nomenclature ............................................ Controls and Indicators ..................................... Lubrication Chart . . . . . . . . . . . . . . . . . Installing Anchor Wedge ................................... Erecting and Stowing the Swingaway Boom Extension .............. Offset Positions ............................................... . Hitch Pf n Location . . . . . . . . . . . . . . . . . . .. Counterweight Removal System , ......... 7-i8
Section 1 INTRODUCTION
This Handbook provides information for the operators of the Model TMS 700B Series Grove Crane.
The lift capacities are listed on the Load Chart in the cab.
The mobile hydraulic crane incorporates an all welded triple-box steel frame. The 8x4 carrier utilizes two non-drive steer axles and two drive axles. A hydraulic steer cylinder is mounted on each steer axle. The engine is mounted in the front of the carrier and provides motive power through the 13 speed forward and 3 speed reverse transmission.
Hydraulic, double box, sliding beam outriggers are integral with the carrier frame. A canter front stabilizer cylinder is also incorporated in the carrier frame.
The superstructure is capable of 360 degree rotation in either direction. All crane functions are controlled from the fully- enclosed cab mounted on the superstructure. The crane is equipped with a four section, sequenced boom with a cable synchronized fly section. Additional reach is obtained by utilizing one of two optional boom extensions; a 32 foot (9. 75 m) fixed length offsettable swingaway and a 32 to 56 foot (9.75 to 17.07 rn) off settable telescoping swingaway. Lifting is provided by a main hoist and an optional auxiliary hoist.
NOTE
Throughout this handbook, reference is made to left, right, front, and rear when describing locations. When operating the crane from the carrier, these reference locations are to be considered as those viewed from the operator's seat with the superstructure facing forward over the front of the carrier frame.
1-1
• Thank you very much for reading the preview of the manual.
• You can download the complete manual from: www.heydownloads.com by clicking the link below
• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
