OperatingInstructionsPart1 Carrier 2084623en 27.01.2001 Vehicleserialnumber:
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Duplicationsof anykindandexcerpts fromthisdocumentare notsubjectto the alterationsservice.Originaldocuments of Deutsche GROVEGmbHare markedwith the blue serialnumberof thetruck crane onthecover page.
Duplicationsandprint-outsof datacarrierson whichDeutscheGROVE GmbHhasdelivered thisdocumentare alsonotsubjectto the alterationsservice.
Thepassing onorduplicationofthis documentaswellastheuseanddisclosureofitscontentsare prohibitedunlessexpresslypermitted.Offenderswillbeliablefordamages.Allrightspertainingtoregistration ofpatentorutilitymodelarereserved.
© Copyrightreserved by DeutscheGROVEGmbH
Importantnote
27.01.2001
These operatinginstructionsconsistoftwoparts:
– Part 1 – Carrier
– Part 2 – Superstructure
Part 1 comprises thefollowingchapters:
1Overview
2Basic safety instructions
3Information for applications engineering
4Description of the truck crane – vehicle section
5Vehicle engine
6Driving the truck crane
7Rigging for on-the-road driving
8Malfunctions on the carrier
9Technical information about the carrier
10Alphabetical index
Chapters 11to17 areinpart2–Superstructure
27.01.2001 OperatingInstructionsGMK52002084623en
Table ofcontents
27.01.2001 2084623enOperatingInstructionsGMK5200
1Overview .....................................1-1 1.1Vehicle identification ..............................1-1 1.2EC declaration of conformity .........................1-4 1.3Overview and contents of truck crane user information .......1-5 1.3.1Operating Instructions..............................1-5 1.3.2Maintenance manual...............................1-6 1.3.3Liftingcapacitytable...............................1-6 1.3.4Outriggerloadtable................................1-7 1.3.5Safetymanual...................................1-7 1.3.6Spareparts list..................................1-7 1.3.7Circuit diagrams..................................1-7 1.4Instructions for use of this document ...................1-8 1.4.1Howare theoperatinginstructions laidout?..................1-8 1.4.2Howare thepagesofthe operatingmanualformatted?............1-9 1.4.3Howcan Ifindthe necessaryinformationquicklyandeasily?.........1-10 1.4.4Definitionof directioninformation........................1-16 1.4.5Conversiontableformetricmeasuringunits..................1-17 1 27.01.2001 OperatingInstructionsGMK52002084623en
27.01.2001 2084623enOperatingInstructionsGMK5200
1.1 Vehicleidentification
Theseoperatinginstructionsare intendedonlyforthetruck craneof whichtheserialnumberis specifiedonthefrontcover.
1 Overview
s 27.01.2001 Overview 1.1Vehicleidentification OperatingInstructionsGMK52002084623en1-1
27.01.2001 Overview 1.1Vehicleidentification 1-22084623enOperatingInstructionsGMK5200
Thefollowingplatesandnumbers havebeenfittedtothe truckcranefor identification:
1 Thesuperstructurenameplateatthe frontofthecrane operator ’s cab containingserialnumberanddescriptionofthecrane model.
2 TheCEmarkonthenameplate(onlywithtruckcranes thatare deliveredto membercountriesof theEU).
3 Thechassisnameplateonthe passengerseat consolecontainingthe chassisnumberanddesignationofthe cranemodel.
4 Thechassisnumberat thefrontrightabovethefirst axleline,inthe webplateofthe frame.
ThelocationofIDnumbersforremovableriggingparts(e.g.counterweights, latticeextension,auxiliaryhoist)isspecifiedinthecorrespondingchapters.
27.01.2001 Overview 1.1Vehicleidentification OperatingInstructionsGMK52002084623en1-3
1.2 ECdeclarationofconformity
Thisdeclarationof conformity isasupplement tothe delivery protocol giventotheoperatorupondelivery ofthetruck crane(onlyontruck cranes whichare deliveredto ECmembercoutries).
27.01.2001 Overview 1.2EC declarationofconformity 1-42084623enOperatingInstructionsGMK5200
1.3.1 Operating Instructions
Theseinstructions containinformationrequired tooperatethetruck crane.Inordertomakethese operatinginstructionseasierto use,we havedividedthemintotwoparts:
– Part1 -Carrier
– Part2 -Superstructure
In chapter2 youwillfind Basicsafety instructions.Pleasereadandobserve theseinstructions, evenifyouarefamiliar withthesafety manual.These Basic safetyinstructions areinthischapteronly;specialsafety instructions whichindicate concretedangersare containedinthe text.Therethe actionrelatedtothe dangerisdescribed.
Chapter3 contains Information forapplicationsengineering.Itisintendedprimarily forthetruck craneoperatorandthoseresponsible forapplications engineering.
Thischaptercontains
– therequiredqualificationsofthoseinvolvedinapplications engineering,
– specialsafety instructions,
– informationthat isrelevantto applicationsengineering.
Chapters 4to6 containinformationrequiredfor driving thetruck crane: a descriptionof allstructuralandoperationalcomponents,clearlydefined checklistsfor riggingmodesandwork,andtheoperatinginstructions for on-roadandoff-roaddrivingandtheremovalandinstallationofthe auxiliaryhoist.
Chapter 7 containsinformationrequiredto rigthetruck craneforon-road driving(onlywithadditionalequipment).
Chapter 8 contains informationon Troubleshooting forthecarrierofthe truckcrane.
Chapter 9 containsthe Technicaldescription of theindividualpartsandfunctionalelementsof thecarrieraswellas its Technical data
The Alphabeticalindex in Chapter10 helpsyouto findparticularproceduresandterms inthe operatinginstructions.The Alphabeticalindex refers tobothpartsofthe instructions.
1.3 Overviewandcontentsoftruckcraneuserinformation
s 27.01.2001 Overview 1.3Overviewandcontentsoftruckcraneuserinformation OperatingInstructionsGMK52002084623en1-5
Chapter11 to13 containinformationnecessary for Operatingthe crane section,that is,for workingwiththetruck crane:adescription ofallcomponentsandcontrolelements,informationaboutoperatingthecraneengine as wellasthe craneitself.
Chapter14 dealswith riggingthetruckcrane.Thereareindividual sectionswithinformationon Selecting a suitablesite,riggingofsupportand counterweightand Rigging work on themainboom
Chapter15 contains informationfor Troubleshooting onthecranepart of the truckcrane.
The Technical description of theindividualcomponents andfunctionalparts of thecranepartas wellasits Technicaldata isfoundin chapter16.
The Alphabeticalindexes in chapter17 willhelpyouwhen youare looking forcertainproceduresandterms inthe operatinginstructions. Thealphabeticalindexrefers tobothpartsofthe instructions.
Youcan findthe descriptionandoperation ofpossible latticeextensions (additionalequipment) inthe GMK5200/6220latticeextension operating instructions
1.3.2 Maintenance manual
Themaintenance manualisintendedformaintenancepersonnel. Themaintenance manualdoesnotcontaininformationonrepairwork.
Themaintenance manualconsistsof
– instructionsfor cleaningthe truckcrane,
– run-in instructions,
– inspectionandservicingintervals,
– maintenance tables,
– specifications fortherequiredlubricants andfuelsand
adescription ofthemaintenancework onboththe vehicle sectionand crane section.
1.3.3
Lifting capacity table
Thesetablescontaindataconcerningthe loadbearingcapacity,thepermissible windspeedandthe SLIcodeofthe truckcraneinvariousrigging modesandboompositions.
–
27.01.2001 Overview 1.3Overviewandcontentsoftruckcraneuserinformation
1-62084623enOperatingInstructionsGMK5200
1.3.4 Outrigger load table
Thesetablescontaindataconcerningtheoutrigger pressureonthe pressurepoints ofthe support inrelationto theload,radius,rigging modeandboomdirection.
1.3.5 Safety manual
The Safetymanual isintendedto warnthecraneoperatorofthehazards thatmayoccurduringnormaloperationof thetruck crane.Itillustrates howtoavoidthesehazardsfromthe onsetandhowtoreact should they occur.
The Safetymanual contains
– generalsafety instructions,
– safety instructions thatapplytotruck cranedriving,
– safety instructions forriggingandworkingwithtruck cranes,and
– safetyinstructionsforcraneoperationunderspecificoperatingconditions.
Observingthe informationandcarryingoutthemeasureswhicharegiven inthe Safetymanual isthe responsibilityof thecraneoperatoranda prerequisiteforthe safe operationof thetruckcrane.
1.3.6 Spare parts list
The Spare partslist containsallavailablegenuine sparepartsandordering instructions.
1.3.7 Circuit diagrams
Circuitdiagramsare usedfortroubleshootingandintendedfortrained maintenance personnelandGROVEcustomerserviceat therespective location.
Enclosed are:
– thecompressed-aircircuitdiagram,
– thehydraulic circuitdiagramand
theelectricalcircuitdiagram.
–
27.01.2001 Overview 1.3Overviewandcontentsoftruckcraneuserinformation OperatingInstructionsGMK52002084623en1-7
• Thank you very much for reading the preview of the manual.
• You can download the complete manual from: www.heydownloads.com by clicking the link below
• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
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