Media-ID: EM027761
Doc. -No: 03_57_00
Date: July 2017
Operation Manual
PMC-R Shield Control System
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• Thank you very much for reading the preview of the manual.
• You can download the complete manual from: www.heydownloads.com by clicking the link below
• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
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ManualEditingNotes
Pictures
Pictures of SRB cycles, etc were developed as bitmaps (.bmp files) and then converted to .png files (using GIMP or Paint.net) to reduce the size. The .png file is then inserted into the document as appropriate. Pictures are stored in the “manual\pictures” subdirectory. Then .png files are in the “manual\pictures\png pictures” directory.
Manual consistency guide
1. PSA key, Star key, 0-key, L-key
When referring to keys it is always 7-key or Batch Adv key. Never capitalize the word “key”. If referring to the key using the character (e.g., 7) then use a dash (Ctl-Shift-dash so it won’t break at the end of a line); if referring to the key using the name (e.g., Batch Adv) do not use a dash.
2. The 5-key is the Umbrella key, not the Umbrella Lock key.
3. “hot key” or “hot keys”, not “hotkey”
4. Umbrella Lock zone – don’t capitalize zone. You don’t even need to use the word zone unless you are referring to the distance or one zone as compared to another. Usually, just Umbrella Lock is fine.
5. “deadman” is one word we should not use! The correct term is “man-in-place”.
6. Used in a sentence it should refer to parameter “Umpty Squat”. See the bolding; also no square brackets should be left over from older versions.
7. “Menu Navigation keys”, not “Menu Scroll keys”
8. No “mastertime”, only “Key-time”. Don’t capitalize “time”; use the dash.
9. Bankpush, except when referring to the key. Then it is Bank Push key.
10.Quickstop, not Quick Stop or QuickStop or Quick stop.
11.Lockout, not LockOut or lockout or Lock Out or Lock out or lock out
12.Primepoint, not PrimePoint or primepoint or prime point
13.SRB Restart and SRB Newstart – capitalize “SRB” and “N”ewstart and “R”estart.
14.Autosequence – one cap, no space
Optional Items
Hidden sections and paragraphs are used to hide/unhide sections that should only be included based on the mine configuration. Conditions to hide or unhide these items use variables that are set based on the mine configuration.
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If the conditions are all entered as described below, setting the ShowAll variable to 1 will cause all sections to be displayed. WARNING: NEVER edit the spacing between paragraphs or sections if ShowAll is 0; you will accidentally delete hidden sections without even knowing it.
Background
1. The optional sections and paragraphs should be colored with either Pale Yellow, Pale Green or Yellow 4.
2. Adjacent sections or paragraphs should not be given the same color.
3. Paragraph colors are set by Format->Paragraph->Background.
4. Section colors are set by Format->Section->Options->Background.
Optional Sections
1. To make a large portion of the manual optional, highlight the entire portion, choose Insert->Section. In the section dialog, give the section a meaningful name; check the Hide option, and enter the condition. Go to the background tab and set the color.
2. Sections can be nested – make sure they have a different background color.
3. Hidden paragraphs can also be included within a section – make sure they have a different background color.
Optional Paragraphs
1. To make a paragraph optional, position the cursor at the beginning of the paragraph, then choose Insert->Fields->Other, Functions tab, hidden paragraph; then enter the condition.
2. After applying the condition, set the background color using Format->Paragraph->Background.
Conditions
1. All conditions must start with: (ShowAll==0) AND
2. All remaining parts of the condition must be in parenthesis. E.g., (ShowAll==0) AND (FlipperFcts==0)
3. Remember that when the condition is true, the section or paragraph is hidden; not the other way around.
Variables
1. Variables are set within this section of the manual in the Configuration Table below.
2. Because all conditions begin with “(ShowAll==0) AND”, setting the ShowAll variable to 1 causes all sections of the manual to be visible for editing.
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3. Additional variables can be added to any part of the table. Type an appropriate name, then choose Insert->Fields->Other and the Variables tab. Use the type “Set variable”. Enter the variable name that was typed previously into the “Name” field and enter the value into the “Value” field.
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ManualPreparationNotes
Hark!! Once the manual is configured and saved for a specific mine, you're gonna review it – and you're gonna change stuff that really should be changed in the master manual. Don't do it!! You'll hate yourself later for it. Or someone else will. Go back and change the master manual. You'll be a better person for it.
But remember, NEVER edit the spacing between paragraphs or sections if ShowAll is 0; you will accidentally delete hidden sections without even knowing it.
To prepare a manual for delivery to a customer the following steps must be done:
1. Save the base manual, PMC-R Operator's Manual.odt, as the minespecific manual (e.g., PMC-R Operator's Manual – West Elk 02_11_33.odt) in the same folder (\pmc-r\base\manual).
2. Change the title from Standard to the mine name on the cover page of the manual and change the part number too.
3. Set the configuration variables in the Configuration Table by doubleclicking the variable and changing the value in the Edit Fields dialog that comes up.
4. Using PDMLink, export (into the Manuals folder) the following drawings as bitmaps with a resolution of 2714 x 1782:
Face Configuration drawings
headgate layout drawing
shield configuration drawings
5. Use GIMP, rotate the drawings 90º counterclockwise so the title block is at the upper right and save as PNG files. If you don't reduce the picture size by saving as a PNG file, it will cause really strange behaviors and formatting issues in OpenOffice Writer.
6. Replace the drawings at the end of the manual with the correct drawings for the mine. (Delete the existing drawings and use Insert->Picture>From File to get the new picture. The picture size may have to be reduced to make it fit on the page. Reduce it a lot first, then get it on the right page, then increase the size one step at a time until it pushes to the next page, then reduce size one step to get it back on the correct page.)
7. Check the text and remove any non-applicable comments related to the drawings.
8. Add the Display Glossary following the instructions under that section. (Delete the instructions.)
9. The paragraph and section background colors can be cleared on the optional portions that are still visible if desired.
10.Hide this section! (and remember the next 2 steps).
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11.Rebuild the index by right-clicking in it and selecting “Update Index/Table”
12.Ensure the page number and gutter space are correct on the first page of the manual (with the heading “Description”). Add a blank page at the end of the index to ensure the Description page is on the correct side of the paper.
13.Add “This page intentionally left blank!” to back of cover page and optional blank page from step 12.
14.Visually check page formatting throughout the document.
15.Save the document; then export as a pdf by choosing File->Export as PDF
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Configuration Table
Master variable: ShowAll 0
Set either or both.
SrbBidi 1
SrbUnidi 0
ModBidi 0
PLCComms 1
AntiCollision 0
CTSMenu 0
CSTDeclutch 0
/* only set this one OR the next one – not both */
CurtainSpray 1
TwoCurtainSprays 0
SRB First Push - Set Only One!!
SRBPushOddsEvensOnly 0
SRBPushOddsEvensFirst 0
SRBReadvance 0
PullOverShearer 0
RedundantLink 0
FlipperFcts 0
ConvPushDelta 0
Set Only One or neither!!
FlipperStrokeSensor 0
FlipperPressureSensor 0
SRBextraSafeZone 0
LiteSet 1
SerCodePlug 1
ManASQShrZn 0
Set Only One or neither!!
KHLedLights_White_EveryOtherShield 0
KHLedLights_RedWhite_EveryShield 0
QuadLEDs 1
Set either or both:
CatShearer 0
BrandXShearer 1
LumLightSignal 1
LockLum 0
ConvPush_w_PullbackKey 1
BankpushRestrictions 0
ASQMark 0
PodShrZoneLum 0
ZigZagDriver 1
NeiSelectRestrictions 1
HGPushLum 1
PPD 0
PressurePause 0
ConveyorOL 0
ConveyorPrestart 1
ConvPrestart_Visual 1
AFCControl 0
ShearZoneAlways 0
SSRetExt 0
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nshieldBackflushFct 0
TwoLegSensors 0
TGLiftCylinder 0
LockPushRestrict 0
PressureDumpFeature - set 1 and only 1
DumpValveServerSDM 0
DumpValveServerNoSDM 0
DumpValvePLCDryContact 0
DumpValvePLCData 0
DumpViaFilterStation 0
DumpVlvOnFltrStation 0
NoDumpFeature 1
Set the following based on the waterspray solenoid functions on the shield.
CanLemnSpray 1
TwoCurtainSpray 0
CurtainSpray 1
CanopySpray 0
LemnsicateSpray 0
NeighborSpray 0
SidesealRetractFct 0
TwoLegSensOneValid 1
ShearerZoneBlink 0
CTSstrokeWarnLimit 1
Set Only One!!
SerialTracking 1
SRBTrackingOption 0
SRBTrackingMode 1
SRBExtraSafeZone 0
TwoPartSystemReset 0
Water sprays contd…
GobSpray 1
SprayCleanout 1
>> Side 1
<< Side 1
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FilterStation 0
The following options only matter if FilterStation is set.
FilterStation_Standalone 0
1st digit is number of emulsion sensors.
2nd digit is number of water sensors. (3 indicates a split water system; 4 indicates a pair for shearer water and a pair for shield water)
The following options are supported in the manual: 20, 40 22, 42, 23, 43, 24, 44
FS_SensCtVal 40
The solenoid counts for emulsion and water should be set to the number of duplex solenoids that are installed for each:
FS_EmulsionSolenoidCount 4
FS_WaterSolenoidCount 0
Filter Station Sensor Locations:
(e.g., C1, E2, or na)
HP1_In C1
HP1_Out C2
HP2_In D1
HP2_Out D2
W1_In na
W1_Out na (aka shearer water out)
W2_In na
W2_Out na (aka shield water out)
Filter Station Solenoids
Each of the following may be set to: na – not available
HP1 – High Pressure filters bank 1
HP2 – High Pressure filters bank 2
W1 – Water Pressure filters bank 1 (shearer)
W2 – Water Pressure filters bank 2 (shields)
DmpVlv – dump valve solenoid
FS_SDM_Port1 HP1
FS_SDM_Port2 HP2
FS_SDM_Port3 na
FS_SDM_Port4 na
FS_SDM_Port5 na
FS_SDM_Port6 na
FS_SDM_Port7 na
FS_SDM_Port8 na
FS_SDM_Port9 na
FS_SDM_Port10 na
FS_SDM_Port11 na
FS_SCU_E1 HP1
FS_SCU_E2 HP2
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Table
Description 1 Display 2 Display Categories 2 Default Display 2 Active Display 3 Master Display 3 Slave Display 3 Input Display 3 Keys 4 General Key Concepts 4 Audible Feedback 4 Timeout 4 Stuck Key Error 4 Multiple Key Error 4 Keyboard Modes 4 Idle Mode 5 Master Mode 5 Group Function Mode 5 Data Entry Mode 5 Help Mode 5 Specific Key Information 5 Hot keys 5 Single Select Keys 7 Man-In-Place Function Keys 7 In-Shield Automatic Keys 8 Group Select Keys 9 Group Function Keys 9 Number keys 10 Menu Navigation Keys 10 Other Keys 11 Menu Control 12 Navigation 12 x
of Contents
Freeze Display Feature 13 Go-Back Feature 13 Parameter Changing 14 Local / Global Parameters 15 Parameter Locking 15 Safety Features 16 Local Lockout Button 16 Quickstop Button 16 Resetting the System 16 Conveyor Prestart 17 Conveyor Prestart with Visual Warning 17 Umbrella Lock 17 Controlling the Umbrella Lock 18 Maintenance Lock 19 Controlling the Maintenance Lock 19 Active Maintenance Lock Displays 20 Stop Key 20 Single Shield Control 21 Remote Control 21 Autosequence 21 Overview 21 Start Options 22 Prewarning / Active Display 22 Restrictions 22 Umbrella Lock interaction 23 Detailed Operating Logic 23 Autosequence Chart 24 List of Steps 24 Errors 33 Parameter Summary 34 Lite Set 35 Group Auto Functions 36 Batch Advance 36 Prewarning / Active Display 39 xi
Operating Logic & Modes 39 Enable / Disable Options 39 Restrictions 40 Errors 40 Parameter Summary 40 Wedge Advance 40 Operator Display & Keystrokes 40 Prewarning / Active Display 41 Operating Logic 41 Enable / Disable Options 41 Restrictions 41 Errors 42 Parameter Summary 42 Batch Pullback 42 Operator Display & Keystrokes 42 Prewarning / Active Display 44 Operating Logic 44 Enable / Disable Options 46 Restrictions 46 Errors 46 Parameter Summary 46 Bankpush 47 Operator Display & Keystrokes 47 Prewarning / Active Display 48 Operating Logic 49 Enable / Disable Options 49 Restrictions 49 Errors 49 Parameter Summary 49 Conveyor Push 50 Operator Display & Keystrokes 50 Prewarning / Active Display 51 Operating Logic 51 Enable / Disable Options 55 xii
Restrictions 55 Errors 55 Parameter Summary 55 Bank Watersprays 56 Operator Display & Keystrokes 56 Prewarning / Active Display 60 Operating Logic 60 Enable / Disable Options 60 Restrictions 61 Errors 61 Parameter Summary 61 Water Curtain 61 Operator Display & Keystrokes 61 Prewarning / Active Display 61 Operating Logic 62 Enable / Disable Options 64 Restrictions 64 Errors 64 Parameter Summary 64 Shearer Running Batch (SRB) 67 Shearer Position 67 Primepoint 68 Mining Cycle Overview 68 Bidirectional 68 Operator Display & Keystrokes 68 Newstart 69 Restart 70 Entering a Manual Position 71 Stopping SRB 71 Prewarning / Active Display 72 Setting up the Safety Zones 72 Shearer Safety Zone 73 Manual Safety Zone 74 Conveyor Push Distance Behind Advanced Shields 74 xiii
• Thank you very much for reading the preview of the manual.
• You can download the complete manual from: www.heydownloads.com by clicking the link below
• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL