Caterpillar Moolarben PMC-R SFM V14 Parameter Manual EM027828 (MAN-000618) – PDF DOWNLOAD

Parameter Manual

Moolarben PMC-R SFM V14

Manual # EM027828 (MAN-000618)

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Issue Information

Machine model: Roof Support (RSF) Machine serial # All

First Issue Date: 21/07/2017 Revision Date: 14/01/2020 Rev 08

Prepared by Chad Davis Electrical Engineer

Checked by Patrick Clamp Electrical Engineering Supervisor

Approved by

This document is the property of Caterpillar Australia. It shall not be copied or reproduced in any way whatsoever and/or passed on to any third party without the written authority of Caterpillar Australia. Copyright © Caterpillar Australia. All paper copies are uncontrolled.

Disclaimer:

Caterpillar has made every effort to ensure that all instructions contained within this document are accurate and safe, and cannot accept liability for any resulting injury, damage or loss to persons or property arising from the use thereof or otherwise. Contact Caterpillar Australia to obtain the latest updates for this document.

NOTE: Unauthorised document if not accessed from the Caterpillar Document Control System

Document Revision History

Missing V1 BrkShearPin parameter added to Autosequence Parameters

Updated information for code plug diagnostic screens

Note: This version contains push to target on the Gate end shields refer to Operator Manual for general information regarding this change to the software.

Title

MM MaxTrDa setting of 0 will disable the trip.

MM MaxTrFlp setting of 0 will disable the trip.

MM MinHei.StopH1 setting of 0 will disable the trip.

MM MinHei.DumpH1 setting of 0 will disable the trip.

MM MinHei.StopH3 setting of 0 will disable the trip.

MM MinHei.DumpH3 setting of 0 will disable the trip.

MM MaxHeightH2 setting of 0 will disable the trip.

MM MinGStopOffs. Parameter added

ANTICOLLISION PARAMETERS

Slowdown disable # parameter added

Shearer slowdown graphic updated.

GLOBAL PARAMETERS

Remote parameter renamed Remote_Adj for clarity with Remote SCU functionality employed at other mines.

Update for SFM V11

SERVICE

Added parameter DA-Ram Error Delay, missing from manual.

Update for SFM V12

ASQ PARAMETERS

Added new parameters St9F Tip_Up_Raise, St9G Tip_Up_Raise, T35F DA_Tip_Up, T35G DA_Tip_Up, T36F DA_Raise, T36G DA_Raise, T20F_Tip_delay & T20G_Tip_delay

Descriptions changed for the following parameters S1F tip_func and S1G tip_func.

Update for SFM V13

ASQ Parameters

Parameter added P3 lower2

Anticollision Parameters

Parameters added Shr.arm off_G MG, Shr.arm off_G TG, ShrDrumInh_G MG and ShrDrumInh_G_TG, ACO MG zone, ACO TG zone, ACO ASQ pause.

Update for SFM V14

Default parameter list updated

Anticollision Parameters

Parameter name typo corrected Shr.arm off_G_TG

Description updated ACO MG Zone, ACO TG Zone, ACO ASQ pause.

“Important” information added for ACO ASQ Pause parameter.

Travel Zone Parameter

Description updated t.zone ASQ tmo

About this manual

This chapter contains important information which will simplify work with this manual for you. In addition, it contains information about the structure of the manual and on the characters and symbols used.

Before starting work

Using a manual that is not written for the equipment at hand can result in a safety hazard for yourself and others. Make sure the information on the equipment complies with that given in the manual. The manual must be accessible at all times to all persons working on or with the equipment. There should, if possible, always be a manual for the equipment available at the place of operation. Request a new manual immediately if the current manual is no longer complete or has become illegible.

Who is this operating manual intended for

This manual is intended for those persons who work with or on the equipment

specified

All persons working on the face, at the edge of the face or at the entry must read this manual.

This includes persons who:

• Are in charge of transport

• Set up the rise heading

• Perform installation/ removal work

• Operate the shields

• Correct malfunctions

• Perform daily routine work on the face

• Monitor/ look after the hydraulic system

• Carry out maintenance work

• Carry out repair work

Supervisory personnel who:

• Initiate the activities mentioned above

• Supervise them

Purpose of this manual

This manual is intended to help you work efficiently and safely with our product. It contains important information on all the activities related to the equipment. Read this manual completely and at your leisure. Pay special attention to the corresponding safety instructions. Memorise the appearance and meaning of the safety and instruction symbols. Should you have any questions, please contact our service department. Pay special attention to the section, “Your safety”. Observe this information and follow the procedural instructions.

Signs and symbols used

The following signs and symbols are used for safety instructions and important information in this operating manual. Memorize the symbols and their meanings.

WARNING

Text passages indicated with this symbol draw your attention to imminent hazards. Possible consequences are; very serious injury or even death.

CAUTION

This symbol draws your attention to hazardous situations. The possible consequences are light to minor injuries and damage to machinery.

NOTICE

Sections marked with this symbol draw your attention to harmful situations. Possible consequences are damage to the equipment or damage in its immediate vicinity.

IMPORTANT

Passages in the text marked with this symbol contain useful tips and information intended to make work easier for you. They do not warn about harmful or hazardous situations.

Reference Documents

Definitions

Applicability

Your Safety

This chapter provides vital information for your safety. Pay special attention to this chapter. The safety instructions and rules of this procedure will help you to avoid hazardous situations and to perform the necessary work as safely as possible.

CAUTION

• Isolation procedures must be followed when working on equipment.

• Isolate any other related equipment where its operation will cause danger to personnel or damage to equipment.

• Before operating equipment make sure that nobody is inside or in the immediate area of the equipment.

• Maintenance and repair should be undertaken by trained personnel.

• Always wear correct PPE when working on hydraulic systems.

• Ensure that any relevant circuits are depressurised. Release of high pressure fluids can be fatal. As a final check twist the hose to ensure it is loose before disconnecting fittings.

• Always be aware of E-Stop locations, in case of an emergency.

• Walkways with anti slip plates and handrails are provided. When using the walkway, operators should monitor face conditions to ensure they do not encounter falling coal.

• All guards have to be in place when system is in operation.

• High pressure fluids can penetrate skin and enter a human body.

• These fluid injections may cause severe tissue damage and loss of limb. If a fluid injection accident occurs, see a doctor immediately. DO NOT DELAY OR TREAT AS A SIMPLE CUT!

PMC-R Menu Navigation

By pushing the key ‘R’ or ‘K’ keys it is possible to select different menus. The selected menu is shown in the LCD information display.

By pushing the key ‘L’ or ‘M ’ it is possible to scroll up and down the menu to select various menu displays. These displays provide information on the functioning of the PMC-R system or allow the user to alter parameters affecting the operation of the PMC-R system.

Menu Plan

Menu structure in PMC®-R (columns from left to right)

Figure 1 Menu plan

PMC-R Menu Headlines

• AUXILIARY FUNCTIONS

• IDLE DISPLAY

• MEASURED VALUES

• SYSTEM PARAMETER

• ERROR MESSAGES

• GLOBAL PARAMETER

• LOCAL VALUES

• SERVICE

• SRB PARAMETERS

• ASQ PARAMETER

• BATCH PARAMETER

• BANKPUSH PARAM.

• CONV PULLBACK

• PSA PARAMETER

• FLIPPERS PARAMETERS

• POSITION SPRAY

• SIDE WATER SPRAY

• TRAVEL ZONE PARAMETER

• ANTICOLLISION

• LINE PARAMETER

• MOTION MONITOR

• WINDBLAST

• VALVE CYCLE COUNT

• EMERGENCY STOP

• DIAGNOSTIC

• SAFETY FUNCTION MODULE

Changing Parameters

Many of the menu displays in the PMC-R menu are adjustable parameters that affect the way the supports operate. There are two types of parameters in the PMC-R program.

• Numeric parameters (those preceded by a * symbol)

• Text parameters

Parameters can be changed following the procedures below.

Numeric Parameters

Numeric parameters can be changed by:

• Navigate to the menu item you wish to change

• Press the ‘Enter’ key

• If the parameter is password protected the screen will show PASSWORD?

• Enter the password with the Numeric keys and press the ‘Enter’ key again

• Press the Numeric keys to enter the new value for the parameter

• Press the ‘Enter’ key again to save the new parameter.

Text Parameters

Text parameters can be changed by:

1. Navigate to the menu item you wish to change

2. Press the ‘P’ key (or for some parameters the ‘N’ key)

3. If the parameter is password protected the screen will show PASSWORD?

Enter the password with the Numeric keys and press the Enter key

4. Press the ‘P’ key to scroll through the parameter options to the desired setting

WARNING

Many of the parameters are password protected from view and to prevent inadvertent altering of parameters. Changes too many of the parameters could result in damage to equipment and / or danger to personnel.

Parameter Descriptions

Auxiliary Functions

Auxiliary functions allow operators to operate adjacent shield functions that do not have a dedicated key on the PMC-R keyboard. Accessing the Auxiliary Functions menu with the menu navigation keys will only display the Auxiliary Functions menu headline but not allow operation

Operation

• To operate an auxiliary function an adjacent support must be selected using the ‘H’ or ’I’ keys.

• Selecting an adjacent support also automatically brings up the Auxiliary Functions menu.

• The ‘L’ and ‘M ’ keys are used to scroll up and down the menu of auxiliary functions once the menu is accessed.

• Operation of the function(s) is made using the ‘N’ and ‘P’ keys.

• When the ‘P’ key is used to activate a function it is a ‘DEADMAN’ key. The function will be carried out only as long as the key is pressed.

• Thank you very much for reading the preview of the manual.

• You can download the complete manual from: www.heydownloads.com by clicking the link below

• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.