Cat W2000 Walking Dragline Lubrications Systems Manual BI624255 - PDF DOWNLOAD

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W2000 Walking Dragline Lubrications Systems Manual

BI624255

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BI624255

Index

Control Panel Instructions

Grease Filling Pump Instructions

Grease Systems

Walk and Dig Bearings

Boom Head Bearings

Walk Gear Drive

Swing, Hoist and Drag Gears

Hoist Rope Spray

Drag Rope Spray

Roller Circle Bearings

Oil Recirculating Systems for Swing Gearboxes

BI624255
BI624255

W2000 Walking Dragline Grease System Control Panel Operating and Maintenance Instructions

Index 1.0 Description 1.1 Panel Layout Page 2 1.2 Parts Identification Page 3 2.0 Timer Settings 2.1 System 1 Page 4 2.2 System 2 Page 4 2.3 System 3 Page 4 2.4 System 4 Page 4 3.0 SC400 Operators Manual Manual Page 5 4.0 Contactor Panel 4.1 Layout Page 29 4.2 Parts Identification Page 31 5.0 Air Control and Conditioning Sets 5.1 Inlet Filter and Shut off Valve Page 32 5.1.1 Function Page 32 5.1.2 Adjustment Page 32 5.1.3 Maintenance Page 32 5.2 Solenoid Valve, Regulator and Lubricator Assembly 5.2.1 Function Page 33 5.2.2 Adjustment Page 33 5.2.3 Maintenance Page 33 5.3 Solenoid Valve and Regulator 5.3.1 Function Page 34 5.3.2 Adjustment Page 34 6.0 Reversing Valve Panel Reversing Valve Panel Page 35 BI624255

Operating and Maintenance Instructions

1.0 Description

The grease systems Control Panel contain all the electrical control devices to operate grease systems 1 to 6 inclusive.

Grease systems 1, 2, 3 and 4 are timer controlled and these are mounted on the front of the panel.

Grease systems 5 and 6 are operated manually by the operator pressing a push button and holding it in position for the duration of the lubrication cycle.

A central contactor panel contains the motor contactors and overloads for operating the electric motors used to drive the lubrication pump on systems 1, 2, 5 and 6. The push buttons for operating systems 5 and 6 are mounted directly to the front door of this panel together with the cycling switch indicator lamp and the high pressure warning lamp for these systems.

Mounted on the lower framework of the panel are the operating solenoid valves, reversing valve panels and air conditioning sets for systems 3 and 4.

1.1 Panel Layout

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Operating and Maintenance Instructions

1.2 Parts Identification

Item No: Model / Drawing Qty Description 1 1 Control Panel Frame 2 SC400 1 Timer - System 1 (Walk & Dig) 3 SC400 1 Timer - System 4 (Walk Gears) 4 SC400 1 Timer- System 2 (Boom Head) 5 SC400 1 Timer -System 3 (Hoist Drag Swing) 6 SC1093/098 1 Contactor Panel 7 SC1093-093C 2 Air Regulator Assembly 8 SC1093-093B 1 Air Shut Off Valve / Filter Assembly 9 SC1093-093A 2 Air Regulator, Lubricator Assembly 10 SC1040/39 2 Reversing Valve Panel Page 3 BI624255

Operating and Maintenance Instructions

2.0 Timer Settings

2.1

System 1

This timer is model SC400 and has to be set-up to:-

1. Set interval time and monitoring time for slow cycle (dig). Nominally 1 hour for the interval time and 2 minutes longer than pumping time for monitoring.

2. Set interval time and monitoring time for fast cycle (walk). Nominally 5 minutes for the interval time and 2 minutes longer than pumping time for monitoring.

3. Select manual input so that the signal generated by the dig/walk selector switch on the machine changes above interval periods.

The monitoring time * is calculated by measuring the time for the system to achieve reversing valve changeover pressure from the commencement of pumping and adding 2 minutes.

2.2 System 2

This timer is model SC400 and has to be set-up to set the interval time and monitoring time, nominally 1 hour for the interval time and 7 minutes for the monitoring period.

2.3 System 3

This timer is model SC400 and has to be set-up to :-

1. Set interval time and monitoring time for slow cycle (dig). Nominally 15 minutes for the interval time and 7 minutes for the monitoring period.

2. Select purge period (that which the air is allowing to pass through the nozzles to clean them after the lubricant has stopped flowing).

2.4 System 4

This timer is model SC400 and has to be set-up to :-

1. Set interval time and monitoring time for slow cycle (dig). Nominally 15 minutes for the interval time and 7 minutes for the monitoring period.

2. Select purge period (that which the air is allowing to pass through the nozzles to clean them after the lubricant has stopped flowing).

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Operating and Maintenance Instructions
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Operating and Maintenance Instructions
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Operating and Maintenance Instructions
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Operating and Maintenance Instructions
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Operating and Maintenance Instructions

• Thank you very much for reading the preview of the manual.

• You can download the complete manual from: www.heydownloads.com by clicking the link below

• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.

CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL

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