Cat VShield – Visualization of face automation Operating & Maintenance Manual EM026374-01 - PDF

Page 1

Operating and Maintenance Manual

VShield – Visualization of face automation

Version: 11.22

Doc.-No.:
Apr.
SAFETY.CAT.COM
Media-ID: EM026374-01-EN
1999 001 013 BA 00-17
2017

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CAT, CATERPILLAR, THEIR RESPECTIVE LOGOS, ”CATERPILLAR YELLOW“ AND THE “POWER EDGE” TRADEDRESS, AS WELL AS CORPORATE AND PRODUCT IDENTITY USED HEREIN, ARE TRADEMARKS OF CATERPILLAR AND MAY NOT BE USED WITHOUT PERMISSION.

© 2017 CATERPILLAR ALL RIGHTS RESERVED

3.Storageandtransport

Tableofcontent Doc.no.:1999001013BA00VESA/17 Tableofcontent 1.Aboutthismanual Beforestartingwork 1.3 .......................... Signsandsymbolsused 1.4 Structureofthesafetyinstructions 1.4 Otherinstructions 1.5 .................................. Structureofotherinstructions 1.5 ....................... Terms 1.6 ....................................... Operationinformation 1.6 ........................ Keyboard 1.7 ......................................... Mouse 1.7 ........................................... Buttonsingeneral 1.7 Specialbuttons 1.7 Tooltips 1.8 Usingwindows 1.8 Service 1.11 2.Yoursafety Generalsafetyinformation 2.3 .................... Basichazards 2.4 ................................ Operativemeasures/operator 2.5 .................. Personnel 2.5 ................................... Remoteparameterization 2.6 ...................... Ambientconditions 2.6 ........................... Specialtypesofdangers 2.6 ...................... Electricalenergy 2.6 ................................... Explosionprotection 2.7 Noise 2.7 Hazardoussubstances/operatingmedia 2.7 Hydraulicsystem 2.8 Safetyequipment 2.8 ............................. Warranty 2.8 .....................................
Generalinformationforstorage 3.3 ................ Storageofdatastoragemedia 3.3 Generalinstructionsfortransport 3.3 .............. Transportofdatastoragemedia 3.3 TransportofPMCsystemcomponents 3.3 CaterpillarGlobalMiningEuropeGmbH,Lünen2017 E
Tableofcontent VShield 4.Installation Systemrequirements 4.3 ......................... Hardware 4.3 Installationofthesoftware 4.4 UserAdministration 4.4 5.Operation General 5.3 ...................................... HierarchyofVShieldinstallations 5.4 .............. Structureoftheuserinterface 5.6 ................. Titlebar 5.6 Menubar 5.6 Toolbar 5.6 Dataarea 5.8 Standardviews 5.10 ............................... Positionandspeed 5.10 Communication 5.12 Pooledsystemmessages 5.14 Generalinformationaboutthefaceviews 5.15 Selectingafaceview 5.18 Selectingautomaticfunctions 5.19 ........................ Selectingviews 5.19 .................................... Proppressure 5.21 ..................................... Faceposition 5.23 Shieldstatus,functionmodules,networkstatus 5.30 Optionalviews 5.36 ............................... Persondetection(PPD) 5.36 PPDparameters 5.37 ListofthePPDTAGsattheface 5.39 PMC-Rkeystrokerecording 5.42 Shieldheightdetection 5.45 Canopysettingangle,strokeofstabilizingcylinder5.48 Horizoncontrol(plowonly) 5.49 Showramstrokesseparately 5.49 Showconveyorload 5.50 ................................ Showseparateplow/shearerrow 5.50 ..................... Highlightplow/shearerpositioninthegraphics 5.50 ......... ShowcounterofreceiveddatasetsforPMCstatus5.50 ShowPMCerrormessages 5.51 ShowPMCstatusmessages 5.53 Showvirtual/realPMCs 5.54 Showdebugvalues 5.54 Showvoltage 5.54 ...................................... Showsupportadvancetime 5.54 Showconveyorpushtime 5.55 Showproppressuresoverlapping 5.55 CaterpillarGlobalMiningEuropeGmbH,Lünen2017 E
Tableofcontent Doc.no.:1999001013BA00VESA/17 Downtimes 5.55 Alerts 5.57 Additionalviewsfortheshearer 5.61 ............... Proppressurechangerate(DP/DT) 5.61 Time-weightedaveragepressure(T.W.A.P.) 5.61 Flippers 5.62 Rearramstrokes 5.62 ................................... Cavingshield/slide 5.63 Filemenu 5.64 .................................... ResetPasswords 5.64 Savesettings 5.64 SaveSnapshot/SaveReport 5.64 Quit 5.64 Controlmenu 5.65 ................................ Incrementalplowing 5.66 Parameter... 5.69 SaveParametersfromallPMC-Rs... 5.73 LoadParametersintoallPMC-Rs... 5.74 .................. Comparesavedparameters... 5.75 ....................... SetLines... 5.77 ....................................... MoveLines... 5.78 SaveLines... 5.80 LoadLines... 5.80 Linecorrections(conveyorline) 5.82 ClearErrorMsgs... 5.84 Functionmodules 5.84 Viewmenu 5.85 ................................... Toolbar 5.86 StatusBar 5.86 GraphicOptions 5.86 ................................... Shieldangle 5.86 ....................................... Facehistory 5.87 ....................................... PMCRruntimes/diagnosis 5.88 MainTextView 5.89 PMC-RNetwork 5.90 Trends,VShieldTrend... 5.90 StartNewShift... 5.91 Statistics(Hourly,Shift,Daily) 5.92 Reports(optionalcomponent) 5.93 ....................... ShowListofDowntimes 5.101 ............................ SelectAlarms 5.101 ..................................... Maintenance 5.102 Defectivesensors 5.103 Parameterchangenotifications 5.106 PPDTAGStatus 5.107 Service,ShieldDataDriver... 5.108 CaterpillarGlobalMiningEuropeGmbH,Lünen2017 E
Tableofcontent VShield ExternalProgramsmenu 5.110 ...................... Helpmenu 5.110 ................................... Languagesmenu 5.110 ............................. Playback(replaylogfiles) 5.111 ..................... CaterpillarGlobalMiningEuropeGmbH,Lünen2017 E
Doc.no.:1999001013BA00VESA/17 Quicklinksforplow 5.6 5.14 5.48 5.10 5.21 5.22 5.16,5.23 5.48 5.48 5.48 5.52 5.50 5.30 5.49 5.31 5.31,5.33 5.35 5.54 5.48 5.53 5.55 5.12 CaterpillarGlobalMiningEuropeGmbH,Lünen2017 E Tableofcontent
VShield Quicklinksforshearer 5.6 5.14 5.50 5.59 5.59 5.21 5.22 5.52 5.10 5.16,5.23 5.48 5.60 5.48 5.60 5.61 5.52 5.50 5.30 5.49 5.31 5.31,5.33 5.35 5.52 5.48 5.53 5.55 5.12 CaterpillarGlobalMiningEuropeGmbH,Lünen2017 E Tableofcontent

Aboutthismanual

Thischaptercontainsimportantinformationthatmakesiteasierfor youtousethismanual.Youalsogetinformationaboutthe structureoftheinstructionsandtheusedsymbols,characters, abbreviationsandfrequentlyusedterms.

Thisoperatingmanualbelongstothe: FacecontrolPMC®-R/P anddescribesthevisualizationprogram VShield,Version11.22

Thedesignation PMC® islegallyprotectedandisthepropertyof CaterpillarGlobalMiningEuropeGmbH,Lünen.Forthepurposeof improvedlegibility,theregisteredtrademarksymbol®will henceforthnotbeusedinthismanual.

Ifthismanualisusedforotherprogramversions,thenitcould happenthatexistingprogramfunctionsarenotdescribedorthat describedpartsarenotpresent.Asageneralrule:thegreaterthe differencebetweentheversionnumbersoftheprogramandofthe manualused,thegreaterthedifferenceswillbe.

Someoftheprogramfunctionsdescribedhereareoptionaland maynotbeavailableintheprogramwithwhichyouareoperating. ThePMCsystemandallsystemcomponentsareincompliance withtheEuropeanDirective94/9/EC.Thedevicefallsunder GroupI,CategoryM2.

Beforestartingwork

Thisoperatingmanualisintendedforallpersonswhohavetodeal withorcomeintocontactwiththisprogram.

Thisincludespersonswho: installanduninstalltheprogram, usetheprogramonaPC, performtroubleshootingandmaintenancework.

Thisoperatingmanualisintendedtofacilitatethesafeandefficient handlingoftheprogram.Theresponsibleoperating,setupand maintenancepersonnelmustread,understandandcomplywiththis operatingmanual.Itisonlywiththeknowledgecontainedinthis operatingmanualthatyoucanavoiderrors,damageandinjuries andensuretrouble-freeoperation.

TheoperatingmanualistobestoredwithinreachofthePMC systemandtobekeptreadilyaccessibleforoperatingand maintenancepersonnel.Itmustbepassedalongtoallownersor usersofthePMCsystem.Everysupplementreceivedmustbe insertedintotheoperatingmanual.

. Requestanewoperatingmanualimmediatelyifthepresent operatingmanualisnolongercompleteorhasbecome illegible.

Important!

CaterpillarGlobalMiningEuropeGmbH assumesnoliability fordamageoroperatingmalfunctionsresultingfrom non-compliancewiththisoperatingmanual.

Beforestartingwork Doc.no.:1999001013BA00VESA/17 1.3
CaterpillarGlobalMiningEuropeGmbH,Lünen2017 E programversion completeness

safety

ThewarrantyprovidedbyCaterpillarGlobalMiningEuropeGmbH willbecomevoidifthisoperatingmanualisnotobserved.

Readthechapter"Yoursafety"closely.Thischaptercontains importantinformationtodirectyourattentiontopossiblehazards connectedwiththehandlingoftheproduct.

Signsandsymbolsused

Thefollowingsignalwordsareusedforsafetyinstructionsinthis operatingmanual.

DANGER WARNING CAUTION

Structureofthesafetyinstructions

Allsafetyinstructionshavethefollowingstructure: Dangersymbolnexttothetextpassage

1.:Signalword(DANGER,WARNING,CAUTION)

2.:Typeofhazard

3.:Possibleconsequencesintheeventofnoncompliance

4.:Instructionforavoidingthehazard

Danger!

Pointsinthetextmarkedwiththissymbolalertyoutoan imminent danger.Thiscouldresultinveryseriousinjuryor death.

Example:

Danger!

Suspendedloads,Riskoffallingload

Possibleconsequences:Deathorverysevereinjuries Neverlinger undersuspendedloads!Alwaysusemeansof attachmentwhichareofsufficientsizeandinperfectoperating condition.

Warning!

Pointsinthetextmarkedwiththissymboldrawattentiontoa dangerwhich,ifignored,couldleadtoseriousinjuryordeath.

Example:

Warning!

Lackofprotectivedeviceonrotatingmachinecomponents

Possibleconsequences:Deathorverysevereinjuriesfrom entanglementorentrapment

Neveroperatetheconveyorsystemwithoutprotectivedevices onrotatingmachinecomponents.Checkthefunctioningofall safetyequipmentregularly.

Caution!

Pointsinthetextmarkedwiththissymboldrawattentiontoa dangerwhich,ifignored,couldleadtoinjuriesand/ordamage tothemachinery.

Beforestartingwork VShield 1.4
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Example: Caution!

Incorrectvaluesforparameterscancausedamagetothe equipment.

Youmustknowthemeaningoftheparametersexactlybefore youmakechanges.Consulttheoperatingmanualforthe PMC-Rtofindoutthemeaningoftheparameters.

Otherinstructions

Thesignalword“IMPORTANT,”togetherwiththeassociated symbol,isusedasastructuralaidforclarifyingthesignificanceof unusualcircumstances.

Structureofotherinstructions

Informationsymbolnexttothetextpassage

1st line:signalword(IMPORTANT!)

Followinglines:descriptionofthecircumstances

Important!

Textpassageswhicharemarkedwiththissymbolprovideyou withusefultipsandinstructionsinordertofacilitateyour work.Thisinstructionisnottobeunderstoodasawarning!

Example: Important!

SeethedocumentationofthePMC-Rforfurtherinformation aboutincrementalplowing.

Itemsinlistsaremarkedbybullets,pointsinsub-listsbylong dashes.

Example:

Columnswitherrormessagesfollowforeachvalue:

–Sensornotconfigured!

–Shortcircuit!

Workstepsorworksequencesareindicatedbythehandsymbol. Followtheseinstructionsstep-by-stepinordertoperformthework safelyandquickly.

Example:

. Saveallfilesyouworkedonlast.

. Closeallrunningprograms.

Menucall-upsareindicatedbyanarrowandthetextofthemenu entryinquotationmarks.Menulevelsaredepictedbyadash.

Example:

 "Control"-"Parameters..."

Beforestartingwork Doc.no.:1999001013BA00VESA/17 1.5
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Terms

Variablesaredifferentiatedaccordingtotheircharacteristics (generationoftheassignedcontents).

Parameters

Asauser,youcaninfluencethesizeofparameters.Youcanset andmodifythecontentsofparameters.

Example:pressure[bar],SEMIslip[%],oillevel(reference)[cm]

Statusparameter

Astatusparametercontainsmeasuredvaluesofsensorsand, ifnecessary,informationconcerningthequalityofthemeasured valueorthestatusofthesensor.

Examplesofstatus parameters:runtime[min]/[%],minedoutarea[m²],miningrate [m²/min]

Examplesofmeasuredvalues(forthestatusparameters listedabove):54min,1850m²,10.5m²/min

Examplesofmeasuredvaluestatus: Currentoroutofdate,0or1

Sensorstatusexample: on/offor1/0

Statusmessages

Thesearecontrolsystemmessagesregardingstatusesofthe controlorofindividualcontrolledcomponents(intextformand/or ascoloredfields).

Examples:systemmessagesconcerning activitystatuses(Activated,Ready,Waiting...). operatingmode(Mode):fasttravel,slowtravel. communication:coloredfieldblack,yellow,green,red. errors/warnings/informationwithdescriptions

Operationinformation

Userswhoarenewcomersreceivehereinformationregardingthe handlingofthecomputermouse,keyboard,buttonsandprinters. Inaddition,theyaregiventipsforhandlingwindowsandtables. IfyouarefamiliarwithprogramsusedunderMicrosoftWindows ® , pleasereadthe"Specialbuttons"sectionandskiptherestofthis section.Afterwards,readchapter2"Yoursafety".

Youcanusethekeyboardandthecomputermouse(henceforth simplyreferredtoasthe"mouse")toworkwiththeprogram.The keyboardcanbeusedtocallupmenucommandsandtochange valuesininputfields.Themousecanbeusedtocallupmenu commands,toplacethecursorininputfieldsandtoactivate buttons.

Terms VShield 1.6
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sectioncanbeskipped

Keyboard

Keysonthekeyboardaremarkedwithsquarebrackets[]. Example:[Alt].

Keycombinationsaredesignatedbyaplussign+. Example:[Ctrl]+[c]

Designationsofbuttonsaresetinquotationmarks.

Mouse

Left-clickorclick: Presstheleftmousebutton

Right-click: Presstherightmousebutton

Double-click: Presstheleftmousebuttontwiceinquicksuccession

Buttonsingeneral

Buttonsareactivatedwiththeleft-handmousebutton(left-click)

OK: confirmentriesandclosetheactivewindow

Cancel: closetheactivewindowwithoutmakinganychanges

Close: closestheactivewindow.Thisbuttonis,asarule,presentonly whennomodificationsarepossibleintheactivewindow.

Accept: Savesthedisplayedsettings.Thewindowremainsopenfor furtherediting.

Specialbuttons

Reseterror...: deletestheerrorlistaftersubsequentacknowledgmentwithOK Send: transmitsthedatatotheconnectedunit

Export exportstheselecteddatawithoutclosingthewindow Update: callsupnewdataandupdatesthedisplay

Print: callsuptheWindowsdisplayforselectingtheprinter Debuggerforignoreddata: showsthe"Historyofthemessagesonignoreddata"

Deletehistoryofmessagesonignoreddata: deletesthehistory

Copylisttotheclipboard: copiesthedatatotheclipboard.Youcaninsertthedataina textfileoraspreadsheetprogram(e.g.usingthekey combination[Ctrl]+[V])

Deleteerrormessages: deletesthelistoferrormessages

Operationinformation Doc.no.:1999001013BA00VESA/17 1.7
CaterpillarGlobalMiningEuropeGmbH,Lünen2017 E

• Thank you very much for reading the preview of the manual.

• You can download the complete manual from: www.heydownloads.com by clicking the link below

• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.

CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL
CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL

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