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SuperServiceBatteryCharger SAFETY.CAT.COM BI016810 A6474X233 February2013

Operation Manual

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ThismanualisintendedtoprovideGENERALproductinformationforthe SuperService batterycharger.Theillustrations,descriptionsand procedurescontainedinthispublicationapplyonlytothis unit Caterpillar reservestherighttorevisemodelsanddesignswithoutprior notice.

This batterycharger wasmanufacturedundertheguidelines,procedures andrequirementsofthe appropriateregulatory agencystandards. Atthe completionofthemanufacturingprocess,this unit wasissuedthe appropriateapprovalnumbersandnameplatesindicatingitmetthe technicalrequirementsoftheseregulatoryagencies.Anychangetothe designorstructureofthis unit,withouttheconsentof Caterpillar and theseregulatoryagencies,oranyrepairor replacementofpartscontrary to Caterpillar’s instructions,mayinvalidatetheseapprovalsandrender this unit unsafetooperate.

Strictcompliancewithall localandnational laws,regulationsand practicesregardingthesafeoperationandmaintenance ofunderground miningequipmentandstrictadherencetotheinstructionsinthismanual isnecessaryforthepersonalsafetyofthoseworkingonoraroundthis unit.

Whilethismanualattemptstoanticipatethemostimportantoperations and maintenanceneedsforthis unit,unforeseencircumstancesmay arisethathavenotbeenaddressedinthismanual.Ifanyconcernsor questionsarise,pleasecontactyour Caterpillar ServiceRepresentative immediately

Thisworkcontainsinformationprotectedundertradesecretandother intellectualpropertylaws,andisprotectedundertheU.S.CopyrightAct of1976,asamended.Thisworkisprovidedunderlicenseandthe licenseisnon-transferable.Distributionandaccessislimitedonlyto authorizedpersonnel. Disclosure,reproduction,distributionor unauthorizedusemaybeaviolationoffederalandstatelawsandmay subjecttheunauthorizedusertocriminalliability.

BI016810

 Caterpillar2013 ALLRIGHTSRESERVED

BI016810 TableofContents A6474X233 REV03 Tableofcontents

Aboutthismanual Aboutthismanual 1.3 Beforestartingtowork 1.3 Whoisthisoperatingmanualintendedfor?............................1.3 Whatisthepurposeofthisoperatingmanual? 1.4 Charactersandsymbolsused.................................................1.5

Yoursafety Yoursafety..................................................................................2.3 Personnel 2.4 Operation 2.4 Installationandrepair.........................................................2.4 Operatingconditions 2.5 Intendeduse ......................................................................2.5 Unauthorizeduse 2.5 Safetyinstructions...................................................................2.7 Storageandtransport 2.9 Installationandstart-up......................................................2.9 Operation 2.10 Maintenanceandrepair ...................................................2.10 Overviewofthesafetyinstructions 2.13 3. Storageandtransport Storageandtransport 3.3 Storage 3.3 Storageofthemachineandspareparts............................3.3 Transport 3.4 Loadunits;dimensionsandweights..................................3.4 Beforetransport 3.5

Installation Installation 4.3 Pointstoobservepriortoinstallation 4.3 Whoisallowedtocarryoutinstallation? 4.3 Whichtoolsarerequiredforinstallation? 4.3 Notes oninstallation 4.3 Pre-installationchecklist 4.5 Generalinformation ...........................................................4.5

5. Operation

6.

TableofContents BI016810 SuperServiceBatteryCharger Safetyfeatures 4.7 Location 4.5 Overviewofthebatterycharger 4.11

Operation 5.3 Howtooperatethe batterycharger 5.3 Whoisallowedtooperatethe batterycharger?................5.3 Whencan charging bestarted? 5.3 Controlsandindicators...........................................................5.4 Batterycharging procedure 5.7 Charging............................................................................5.3 Equalizingcharge 5.3 Operatinginstructions 5.3 Watering 5.3 Cleaning 5.3 Shutdownprocedure 5.12 Displayfaultmessages 5.12 Electricalsystem 5.15 Inputandoutputratings 5.15 D.C.voltage 5.3 A.C.voltage 5.3 Troubleshooting 5.15 Generalinspection 5.3 Serviceinformation 5.3 Troubleshootingandreplacingsilicondiodes 5.3 Checkingcapacitors..........................................................5.3

Technicaldata Technicaldata............................................................................6.3 Componentsofthe batterycharger 6.3 Technicaldatasheet .........................................................6.3 Tighteningtorques 6.19

Foryourinformation Foryourinformation 7.3 Ourservice 7.3 Serviceaddress.................................................................7.3 Rebuildfacilityaddress 7.4

BI016810 1

Aboutthismanual

Thischapterprovidesimportantinformationmakingiteasierforyouto usethismanual.Youwillalsobe given informationonthestructureof themanualandthesymbolsandcharactersused.

Beforestartingtowork

applicableoperatingmanual Takecaretoensurethattheoperatingmanualavailabletoyouis applicableforthetypeofequipmentormachineused.

Machine type Thisoperatingmanualisintendedfor:

Model SuperServiceBatteryCharger SerialNo.: N/A

andisonlypermittedtobeusedforequipmentofthistype.

Theoperatingmanualmustbeaccessibleatalltimestoallpersons workingonorwiththe unit. Itshould,ifpossible,alwaysbeavailableattheplaceofoperation.

newoperationmanual Sendforanewoperationmanualimmediatelyifthepresentmanualisno longercompleteorhasbecomeillegible.

Whoisthisoperatingmanualintendedfor?

Thisoperatingmanualisintendedforthosepersonswhoworkwithoron the unit

Everypersonworkingonthefaceorintheintersectionbetweenfaceand entryorintheentrymustreadthisoperatingmanual.

Thisincludespersonswho:

 areinchargeoftransport

 performassembly/disassemblywork

 operatethemachine

 eliminatefaults

 performdailyroutineworkonthefaceorintheentry

 performmaintenancework

 performrepairwork

supervisorypersonnelwho:

 initiateand/or

 supervisetheactivitiesjustindicated.

BI016810 Beforestartingtowork A6474X233 REV03 1.3

cost-effectiveness

Whatisthepurposeofthisoperatingmanual?

Thisoperatingmanualisintendedtohelpyouworkefficientlyandsafely withourproduct.Itcontainsimportantinformationonalltheactivities relatedtothe unit

Readthisoperatingmanualcompletelyandatease.Payspecial attentiontothesafetyinstructions. Trytomemorizetheappearanceand themeaningofthesafetyandinstructionsymbols.

service

Ifanydetailsarenotclearlyunderstood,pleasecontactourservice department.Ourserviceaddressisgiveninthechaptertitled“Foryour information”.

safety Readthechapter“Foryoursafety”withspecialattention.Thechapter containsimportantinformationindicatingpossiblehazards.Observethe informationgivenandfollowtheproceduralinstructions.

Beforestartingtowork BI016810 SuperServiceBatteryCharger 1.4

Charactersandsymbolsused

Thefollowing charactersandsymbolsareusedforsafetyinstructions andimportantinformationintheoperatingmanual.

Trytomemorizethesymbolsandtheirmeanings.

DANGER!

Pointsinthetextmarkedwiththissymboldrawyourattentionto immediatelyimpendingdanger.Possibleconsequencesare: veryseriousinjuryorevendeath.

WARNING!

Thesepointscontaininformationondangeroussituations. Possibleconsequencesare:veryseriousinjuryorevendeath.

CAUTION!

Thissymboldrawsattentiontodangeroussituations.Possible consequencesare:lighttomoderatelyseriousinjuriesand machinedamage.

NOTICE!

Pointsinthetextmarkedwiththissymboldrawattentionto harmfulsituations.Possibleconsequencesare:damagetothe machineordamageinthe immediatevicinity.

IMPORTANT!

Pointsinthetextmarkedwiththissymbolcontainusefultipsand informationintendedtofacilitateworkforyou.Theydonotwarn aboutharmfulordangeroussituations.

 Itemsinlistsaremarkedwithbullets.

– Pointsinsub-lists aremarkedwithalongdashatthestartofthe line.

 Pointsintextmarkedinthiswaydescribeindividualoperations. Followtheseinstructionsstepbystep.Theywillhelpyoucarryout yourworkfasterandmoreimportantly,safer.

BI016810 Beforestartingtowork A6474X233 REV03 1.5

Beforestartingtowork BI016810 SuperServiceBatteryCharger 1.6

BI016810

2 Yoursafety

Yoursafety

Thischapterprovidesvitalinformationforyoursafety. Payspecialattentiontothischapter.Thesafetyinstructionsandrulesof procedurewillhelpyoutoavoidhazardoussituationsandto performthe necessaryworkassafelyaspossible.

stateoftheart The batterycharger hasbeenmanufacturedinaccordancewiththestate oftheartandgenerallyrecognizedsafetystandardsandregulations. Youandotherscanneverthelessbeexposedto dangeroussituations e.g.asaresultofenvironmentalinfluences,machinedamageor operatorerrors.

Donotmakeanyalterationsormodificationswhichcouldimpairthe safetyofthe unit.Allmodificationsandchangesmustbeapprovedby Caterpillar

Useonlyoriginalspareparts Notethattheuseofpartsfromother manufacturerswillvoidtheguarantee.

Inadditiontothisoperatingmanual besuretoalsoobservethe respectivelegalprovisionsandregulationsinyourcountry.

Observethesafetyandaccidentpreventionregulations:

 ofthemine.

 oftheminesinspector and

 oftheminingsupervisoryauthorities

furtheroperatingmanuals

Pleasereadalsotheoperatingmanuals for the batteriestobecharged andequipmenttobeoperated carefullyandthoroughly.Clarifyany questions before startingwork.

BI016810 Personnel A6474X233 REV03 2.3

• Thank you very much for reading the preview of the manual.

• You can download the complete manual from: www.heydownloads.com by clicking the link below

• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.

CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL