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SU488LScoop SAFETY.CAT.COM BI001950 A6474X342 November2013 488-2856 LA504210 LA504211

Operationand Maintenance Manual

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ThismanualisintendedtoprovideGENERALproductinformationfor theSU488LScoop.Theillustrations,descriptionsandprocedurescontainedinthispublicationapplyonlytoTHESEmachines.Caterpillar reservestherighttorevisemodelsanddesignswithoutpriornotice.

Thismachinewasmanufacturedundertheguidelines,proceduresand requirementsoftheappropriategovernmentregulatoryagencies.At thecompletionofthemanufacturingprocess,thisunitwasissuedthe appropriateapprovalnumbersandnameplatesindicatingitmetthe technicalrequirementsoftheseregulatoryagencies.Anychangetothe designorstructureofthisunit,withouttheconsentofCaterpillarand theseregulatoryagencies,oranyrepairorreplacementofpartscontrarytotheinstructions,mayinvalidatetheseapprovalsandrenderthis unitunsafetooperate.

Strictcompliancewithalllocalandnationallaws,regulationsandpracticesregardingthesafeoperationandmaintenanceofunderground miningequipmentandstrictadherencetotheinstructionsinthismanual isnecessaryforthepersonalsafetyofthoseworkingonoraroundthis unit.

Whilethismanualattemptstoanticipatethemostimportantoperations andmaintenanceneedsforthisunit,unforeseencircumstancesmay arisethathavenotbeenaddressedinthismanual.Ifanyconcernsor questionsarise,pleasecontactyourServiceRepresentative immediately

Thisworkcontainsinformationprotectedundertradesecretandother intellectualpropertylaws,andisprotectedundertheU.S.Copyright Actof1976,asamended.Thisworkisprovidedunderlicenseandthe licenseisnon-transferable.Distributionandaccessislimitedonlyto authorizedpersonnel.Disclosure,reproduction,distributionorunauthorizedusemaybeaviolationoffederalandstatelawsandmaysubjecttheunauthorizedusertocriminalliability.

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© CATERPILLAR2013 ALLRIGHTSRESERVED

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_________________________________________________ Tableofcontents A6474X342 REV4 BI001950 Tableofcontents

Aboutthismanual Aboutthismanual 1.3 Beforestartingtowork 1.3 Whoisthisoperatingmanualintendedfor? 1.3 Whatisthepurposeofthisoperatingmanual?....................1.4 Charactersandsymbols 1.5

Yoursafety Yoursafety 2.3 Personnel 2.4 Operation 2.4 Installationandrepair......................................................2.4 Operatingconditions 2.5 Intendeduse 2.5 Unauthorizeduse 2.5 Safetyinstructions 2.6 Generalrules: 2.6 Storageandtransport 2.7 Pre-startinspection 2.7 Installationandstart-up 2.8 Operation 2.8 Stopping 2.9 Maintenanceandrepair 2.9

Storageandtransport Storageandtransport 3.3 Storage 3.3 Storageofthemachineandspareparts 3.3 Transport 3.4 Loadunits,dimensions,andweights 3.4 Beforetransport 3.5

Installation Installation ...............................................................................4.3 Pointstoobservepriortoinstallation 4.3 Whoisallowedtocarryoutinstallation? 4.3 Whichtoolsarerequiredforinstallation? 4.3 Notesoninstallation 4.4 Pre-installationchecklist 4.5 Safetyfeatures 4.6

5. Operation

6. Technicaldata

Tableofcontents _________________________________________________ SU488LScoop BI001950

Operation..................................................................................5.3 Howtooperatethescoop 5.3 Whoisallowedtooperatethescoop ..............................5.3 Whencanoperationbestarted? 5.3 Controlsandindicators 5.4 Operator’scompartment 5.4 Hazardzone .......................................................................5.17 Startingandoperatingprocedures 5.18 Shutdownprocedure 5.22 Towingadisabledmachine 5.24 Batterychangeprocedure 5.25 Instructionsonthemaintenance 5.31 Importantnotes 5.31 Beforemaintenance 5.31 Criticaltorquevalues 5.33 Lubricants,fluidsandcapacities....................................5.33 Specificlubricationandmaintenanceinstructions 5.37 Automatic 5.37 Everyshift 5.38 Weekly...........................................................................5.40 Monthly 5.51 Everythreemonths .......................................................5.52 Everysixmonths 5.56 Yearly.............................................................................5.57 Adjustmentprocedures 5.59 Majormaintenance.............................................................5.61 Drivemotor/gearboxremovalandreplacement 5.61 Tire/wheelinstallationprocedure...................................5.63 Troubleshootingprocedures 5.67 Hydraulicsystem(general)............................................5.68 Brakes 5.71 Hydrauliccylinders 5.73 Hydraulicpump 5.74 Valves 5.76

Technicaldata .........................................................................6.3 Tighteningtorques 6.5 Permissibledata.................................................................6.11 Lubricationfluidsandgreases 6.11

_______________________________________________________________ 1 Aboutthismanual BI001950

_______________________________________________________________ BI001950

applicableoperatingmanual

machinetype

Aboutthismanual

Thischapterprovidesimportantinformationmakingiteasierforyouto usethismanual.Youwillalsobegiveninformationonthestructureof themanualandthesymbolsandcharactersused.

Beforestartingtowork

Takecaretoensurethattheoperatingmanualavailabletoyouisapplicableforthetypeofequipmentormachineused.

Thisoperatingmanualisintendedfor:

ModelSU488LScoop

SerialNo.:N/A

andisonlypermittedtobeusedforequipmentofthistype.

newoperationmanual

Theoperatingmanualmustbeaccessibleatalltimestoallpersons workingonorwiththemachine.Itshould,ifpossible,alwaysbeavailableattheplaceofoperation.

Sendforanewoperationmanualimmediatelyifthepresentmanualis nolongercompleteorhasbecomeillegible.

Whoisthisoperatingmanualintendedfor?

Thisoperatingmanualisintendedforthosepersonswhoworkwithor onthemachine.Everypersonworkingonthefaceorintheintersectionbetweenfaceandentryorintheentrymustreadthisoperating manual.

Thisincludespersonswho:

■ areinchargeoftransport

■ performassembly/disassemblywork

■ operatethemachine

■ eliminatefaults

■ performdailyroutineworkonthefaceorintheentry

■ performmaintenancework

■ performrepairwork

supervisorypersonnelwho:

■ initiateand/or

■ supervisetheactivitiesjustindicated.

____________________________________________Beforestartingtowork A6474X342 REV4 1.3 BI001950

service safety

Whatisthepurposeofthisoperatingmanual?

Thisoperatingmanualisintendedtohelpyouworkefficientlyand safelywithourproduct.Itcontainsimportantinformationonalltheactivitiesrelatedtothemachine.

Readthisoperatingmanualcompletelyandatease.Payspecialattentiontothesafetyinstructions.Trytomemorizetheappearanceandthe meaningofthesafetyandinstructionsymbols.

Ifanydetailsarenotclearlyunderstood,pleasecontactourservicedepartment.Ourserviceaddressisgiveninthechaptertitled“Foryour information”.

Readthechapter“Foryoursafety”withspecialattention.Thechapter containsimportantinformationindicatingpossiblehazards.Observe theinformationgivenandfollowtheproceduralinstructions.

Beforestartingtowork____________________________________________ 1.4 SU488LScoop BI001950

Charactersandsymbolsused

Thefollowingcharactersandsymbolsareusedforsafetyinstructions andimportantinformationintheoperatingmanual.

Trytomemorizethesymbolsandtheirmeanings.

DANGER!

Pointsinthetextmarkedwiththissymboldrawyourattentionto immediatelyimpendingdanger.Possibleconsequencesare: veryseriousinjuryorevendeath.

WARNING!

Thesepointscontaininformationondangeroussituations.Possibleconsequencesare:veryseriousinjuryorevendeath.

CAUTION!

Thissymboldrawsattentiontodangeroussituations.Possible consequencesare:lighttomoderatelyseriousinjuriesandmachinedamage.

NOTICE!

Pointsinthetextmarkedwiththissymboldrawattentiontoharmfulsituations.Possibleconsequencesare:damagetothemachineordamageintheimmediatevicinity.

IMPORTANT!

Pointsinthetextmarkedwiththissymbolcontainusefultipsand informationintendedtofacilitateworkforyou.Theydonotwarn aboutharmfulordangeroussituations.

____________________________________________Beforestartingtowork A6474X342 REV4 1.5 BI001950

• Thank you very much for reading the preview of the manual.

• You can download the complete manual from: www.heydownloads.com by clicking the link below

• Please note: If there is no response to CLICKING the link, please download this PDF first and then click on it.

CLICK HERE TO DOWNLOAD THE COMPLETE MANUAL